Dot peen marking equipment is a great way to make sure you have the right tools for your business. Selecting the wrong dot peen marker machine can lead to costly mistakes and frustration.
Sometimes, a faulty machine can have a negative impact on your business. Most of the time, your only remedy is to troubleshoot until a professional technician can come to your aid. But, how do you troubleshoot a machine you know nothing about?
So, let’s dig into understanding this machine to be able to troubleshoot DIY-style. At the end of this article, we will discuss some basic troubleshooting.
How Does a Dot Peen Marker Work
Dot peen marking is a direct contact method that leaves an indention on the surface of a material. It works best with metals but can also be used for other glass, plastic, and wood.
These markers are most effective when marking metals. The dot peen marking process leaves a mark on the surface of a material that can be easy to see with the naked eye, even smaller markings.
There are multiple dot peen markers available to accommodate different types of workpieces. A small, standard desktop unit might be sufficient if the workpiece is small. In other cases, you might need a portable unit to suitable larger pieces of material or when regular production demands dot peen marking at high speed.
Dot peen markers in everyday use are pneumatic and can be corded with grounded power outlets and run stamping by compressed air. They also come in electric models that just play it with electric power. Each machine has its advantages depending on the surface of the material being marked, the marking area required, and how quickly it needs to be done.
Dot peen markers are a great option for any business that requires deep engraving work or wants an alternative to more expensive laser engraving machines. The equipment is also available in a wide range of prices so that any business can get the dot peen marking machine it needs.
Features of a Dot Peen Marker Machine
Dot peen marker machines can have various features and marking quality can vary. So, it is important to have a better understanding of these features. This is extremely important when you are trying to troubleshoot faulty equipment.
Power Source
Ensure that the machine has an electrical cord or batteries because gas-powered devices may not be allowed on-site if they emit hazardous fumes. An important question that you need to answer is: what type of power does the machine require to run (e.g., 110 V, 220 V)?
Weight
Make sure that the machine is lightweight enough to transport easily if you need it in multiple locations or you may want to consider buying a portable model instead.
Size of Marking Head
If your dot peen needs are specific, then find one with the appropriate size for optimal results. For example, bigger dot marking pins are better for marking large characters and bigger pieces of material while smaller marking heads can mark more complex shapes content with ease.
Brand
While some dot peen marker machines may be cheaper than others, this is not always a good indicator as to the quality you will receive from them. For example, an expensive model may cost you more than a cheaper model by another company but it may be better quality overall and provide you with longer-lasting results.
Different Types of Dot Peen Marking Equipment
Dot peen marking is a fast and easy way to mark the surface of the metal. There are three main types of dot peen marking equipment – manual, semi-automatic, and fully automated machines.
Manual Dot Peeners
These marking machines require an operator who moves the head manually over the material. With a manual dot peener, there is less pressure involved in marking to be used on thicker materials. It’s more affordable than automated types of dot peen marking equipment.
Semi-automatic Dot Peen Marking Equipment
This machine requires an operator to control the head back and forth by computer. while a second person holds down or clamps the workpiece. The pressure is not as intense as with fully automated models because of this different approach.
Semi-automatic can mark at high speeds, where manual ones require a slower pace. The semi-automatic option is best for an operator to move between different workpieces without re-configuring the machine each time.
Fully Automatic Dot Peen Machines
Fully automatic machines are used when heavy-duty marking is needed for larger or special surfaces. Like semi-automatic, these machines can work at high speeds.
The fully automatic option is best for heavy-duty work and batch pieces of material. It’s a portable and easy integrated design, allowing it to be used in different locations as needed
They come with a longer service life than other types of equipment on the market like laser engraving equipment.
Other Important Fact Sheets on Dot Peen Marker Machine
- The number of axis for movement (X/Y) – how many axes are used by this machine?
- Maximum material thickness – the maximum amount of space between a piece and where this machine will mark it.
- Operating temperature range – how many degrees (Fahrenheit) is the equipment capable of marking?
- Dimensions – what are its dimensions, and are these specified in the product information?
- Warranty length and warranty conditions – What is covered under its warranty coverage, and how long will it last?
How To Troubleshoot a Machine When It’s Faulty
Dot peen machines are generally pretty straightforward, so they do not have many common failures that can happen to them. However, there are some things to keep an eye out for when troubleshooting a bad machine. If a dot peen machine is faulty, here are the most likely problems:
Electrical
If the machine has an electrical current but will not work, it may have a damaged power cord or broken internal wiring. You should check all cables and wires to make sure they are properly connected and intact.
After checking all components, you may call our technical support for more details if the machine is still faulty. Perhaps, it may be time to buy a new cord for your dot peen marking machine.
Not Marking
If the dot peen head does not punch, it could have a solenoid valve or electrical wire problem. You should make sure that this machine’s inside component is properly connected and that the air power switch is on.
If this does not solve the issue, give your technician to check on the issue. Otherwise, call us for more troubleshooting tasks. Alternatively, it might be time to replace the dot peen machine.
Dot Peen Head
Supposedly, a new power supply has been installed, and a new electrical wire and components have been connected, but there is still no action in the dot peen marking machine. Check the dot peen head. You should make sure that the marking tube and pin cartridge are not loose, the pin is not stuck and properly installed.
If the machine is faulty for any reason, it will need to be replaced or repaired. It may also be possible that the fault lies in an external component like the power supply box. Suppose you are unsure whether or not your equipment needs to be replaced, call a professional for help troubleshooting the issue. If you need help finding a professional company to do this or want to purchase a new one for replacement, you can contact our team.
Wrap Up!
Dot peen marking machines are great for anyone who needs to mark material quickly without the need for additional equipment like engraving or lasers. While dot peens can vary in quality, there are some great options on the market today that provide excellent results. With a little bit of research and preparation, you can find just what you need to get your job done right!
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