Plastic part being laser marked on a HeatSign machine

HeatSign · UV, CO2 and fiber

Plastic laser marking machines

Not every plastic marks the same way. ABS and PC go dark on their own. PP and PE often need an additive mixed into the resin. Clear plastic needs a different laser. Tell HeatSign your polymer and we will tell you which machine to buy.

ABS, PC, PVC, PET, PP, PE, nylon, acrylic and most engineering plastics.

One polymer name is enough to start. A HeatSign engineer replies within one business day.

Which plastic laser marking machine

Laser marking on plastic starts with one question: what is the polymer, and what colour is it? That decides the wavelength, and everything else follows.

ultraviolet laser marker

Cold marking · 355 nm

HS-UV Series 

UV laser marking machine for plastic

Pick this when the part is thin, white, medical, or melts easily. Marks PE, PP and white ABS with no heat damage.

CO2 laser etching

The one clear plastic absorbs

HS-CL Series

CO2 laser marking machine

The only laser that clear acrylic and PET will take. Also fast and cheap to run on film and cartons. It cannot mark bare metal.

handheld ceramic laser engraver

Two wavelengths, no cable

HS-FL10B

Handheld laser marking machine

A plastic laser marking machine you carry to the part. Blue light for plastic, infrared for metal, 2.7 kg, no cable.
View this machine

hs fly30 30w online flying fiber laser marking machine

Marks on a moving line

HS-LY Series

Flying laser marking machine

Marks dates, batch codes and serials while the conveyor keeps moving. No ink, no solvent, nothing to refill.
View this machine

Between two of them?

Tell us your plastic material, the colour and how many parts you need mark per hour. A HeatSign engineer will help you choose the right machine. Contact Us Now!

What HeatSign marks on plastic parts

Six things go on plastic parts. Most customers need two or three of them.

plastic laser marking 1
Content
What it is for
Serial number
One number per part, for warranty and returns
Batch and date code
Links the part to a shift and a mould
DataMatrix or QR code
Holds everything in one square. Scanned at assembly
Brand and logo
Replaces a sticker that peels off
Compliance marks
UDI, CE, recycling code, material code
Cavity number
Shows which mould cavity the part came from

Where you see plastic laser marking

These are the common industries, not the full list.

Medical Device Serialization

Medical Devices
Syringes, catheters and housings. UDI codes that survive the autoclave.

pcb laser marking samepls

Electronics
Connectors, switches, keyboards and sensor bodies.

automotive(1)

Automotive interior
Trim, clips, connectors and parts under the bonnet.

packang laser marking

Packaging
Caps, bottles, tubes, film and cartons.

plastic marking

Pipe and cable
PVC, PPR and HDPE pipe, and cable sheathing.

Consumer Electronics Branding

Consumer goods
Tools, appliances and sporting goods.

Marking something not on this list?

That is normal. Tell us what the part is and what has to go on it.

Will your plastic mark?

The polymer decides this, not the machine. Find yours before you compare plastic marking machine prices.

Some plastics go dark on their own. Some only make pale bubbles. Some do almost nothing until a laser additive is mixed into the resin.

Polymer
What the laser does
Result
Needs an additive
ABS
Turns dark
Sharp and dark
No
Polycarbonate (PC)
Turns dark
Sharp and dark
No
PVC
Turns dark
Dark. Needs a fume extractor
No
PET and PETG
Turns dark
Dark
No
Polystyrene (PS)
Turns dark
Dark
No
PPS, PPO, LCP
Turns dark
Dark. Common in electronics
No
Polypropylene (PP)
Makes bubbles
Pale and faint
Usually
Polyethylene (PE, HDPE)
Almost nothing
Hard to read
Yes
Nylon (PA6, PA66)
Depends on the filler
Changes a lot
Often
POM acetal
Almost nothing
Poor
Yes
Acrylic (PMMA)
Needs CO2
Frosted white
No
Silicone and TPE
Depends on the grade
Changes a lot
Test first

Colour and filler matter as much as the polymer. Black ABS and white ABS behave differently. Glass-filled nylon behaves differently again. Not sure about your grade? Ask HeatSign and we will confirm before you order.

Four things that go wrong with plastic marking

These four cause almost every complaint we hear. Each one has a simple answer, and none of them needs a more expensive plastic laser marking machine.

PP OR PE, NO ADDITIVE SAME PART, WITH ADDITIVE beam passes through Almost no mark The polymer is close to transparent at this wavelength. Turn the power up and it melts. beam is absorbed Dark, sharp, permanent A small amount of additive mixed into the resin absorbs the beam and marks cleanly. Typical loading is under 1 percent by weight, up to about 3 percent
The same part, with and without a laser additive.
01 Your plastic barely marks at all

PP, PE, nylon and POM let the beam pass straight through. Turn the power up and the surface melts before it goes dark.

Add a laser additive to the resin. A small amount makes the plastic absorb the beam, and then it marks cleanly. Sort this out with your resin supplier first, because it decides which HeatSign machine you need.

HEAT FROM A LONG PULSE UV, A COLD PROCESS melted and yellowed Burnt edge, yellow halo Thin walls and white parts show it first. The centre reads fine and the edge is ruined. heat stops here Clean edge, no colour change UV breaks the surface bonds instead of heating the plastic. Nothing melts. Thin walls, film and medical plastic should be UV marked
A long hot pulse next to a cold UV pulse.
02 The edges melt or turn yellow

Thin walls, white parts and medical plastic show heat damage first. The middle looks fine and the edge is burnt. White plastic goes yellow all over.

Use a UV laser instead. It marks the surface without heating the plastic underneath, so nothing melts and nothing yellows. This is why medical and thin-wall parts are UV marked.

UV OR FIBER ON CLEAR PLASTIC CO2 ON THE SAME PART Clear acrylic or PET Clear acrylic or PET straight through No mark at all The plastic is transparent to these wavelengths. More power does not help. absorbed at the surface Frosted white mark CO2 is the one wavelength clear polymers take. This is the only right answer here. Clear acrylic, clear PET and clear PC all need CO2
The same clear part under two wavelengths.
03 The beam goes straight through clear plastic

Aim a UV or fiber laser at clear acrylic or a PET bottle and the light passes through. Nothing happens on the surface, and more power does not help.

Use a CO2 laser. Clear plastic absorbs that wavelength and turns frosted white where the beam lands. For clear parts this is the only laser that works.

CARBONISING A BLACK PART FOAMING THE SAME PART black on black Nobody can read it Carbonising always makes plastic darker. On a black part there is nothing to see. gas bubbles scatter light Pale and readable Lower energy makes tiny bubbles under the surface. Same machine, different settings. Which one you get is a settings question, and we set it on your part
Dark marking next to bubble marking on black plastic.
04 You need a light mark on a dark part

Making plastic darker does not help on black ABS. You end up with black on black, and nobody can read it.

Turn the power down and make bubbles. Less energy leaves tiny bubbles just under the surface, and they look pale grey against the black. Same machine, different settings, and HeatSign sets it on your part.

Glowing tool through yellow protective casing.

Seeing one of these on your parts?

Tell us which one and what the material is. We will tell you what to change.

Laser marking, laser etching or engraving plastic?

Buyers use these three words for the same thing. They are different, and the difference decides what you buy.

Process
Depth
What you get
Use it for
Marking
Surface only
The colour changes. Smooth to touch
Codes, logos, dates. Most parts
Etching
0.025 – 0.13 mm
A shallow groove you can feel
Grip areas and texture
Engraving
0.25 – 1.9 mm
A deep cut
Parts that wear, and moulds

Most plastic parts need marking, not etching. It is fastest, it takes almost nothing off, and it does not weaken a thin wall. Tell HeatSign which one your drawing calls for, and ask for etching or engraving only when someone has to feel the mark.

Laser marking plastic parts, the questions we get most

Can you laser mark polypropylene?

Only weakly, unless the resin has a laser additive in it. PP makes pale bubbles instead of going dark, so the contrast is low. On white PP it is often unreadable.

If you control the resin, ask your supplier for a laser-markable grade. If you do not, HeatSign will show you the best result we can get on your material as it is.

How much additive does the plastic need?

Less than most people expect. Suppliers quote 0.01 to 4 percent by weight in the finished part, and most grades sit under 1 percent. At that level the part looks and moulds the same.

Two things push it higher: flame retardants and glass fibre. Both absorb some of the energy, so the loading goes up.

We make medical parts. Can we use an additive?

Yes, but the additive has to be a qualified one. It must be non-migratory and biocompatible, tested to ISO 10993 and USP Class VI, and it must not fade after sterilisation.

Your resin supplier holds that data, not the machine supplier. Ask them for it early. Once you have a qualified grade, HeatSign sets the machine to it.

Will the code pass a UDI or GS1 grade check?

Codes are graded A to F on contrast, cell position and shape. You do not control which scanner the hospital or the warehouse uses, so aim for the highest grade you can get, not the minimum.

Contrast is what usually fails, and contrast comes from the polymer as much as the laser. Tell us the grade you need and we will confirm it is reachable before you order.

Why does the mark change between resin batches?

Because the resin changed. Laser marking is sensitive to pigment, filler and additive levels, and those drift between lots. A batch that marks beautifully in March can go pale in June.

The fix is on the resin side. Buy from a supplier with tight lot-to-lot control, and write the laser-markable grade on the purchase order, not just the polymer name.

Is it safe to mark PVC?

Yes, if you use a fume extractor. PVC makes chlorine gas when it gets hot. The extractor pulls that gas away, and every plastic marking machine should have one anyway.

Cutting PVC is not safe. Cutting makes far more gas than marking. HeatSign does not recommend it.

Should we buy a machine or send parts out to a marking service?

Pay someone else if: you only have one batch, or you are still testing.

Buy a machine if: you will mark parts every month. You pay once, and after that each part costs almost nothing. Your parts also stay in your factory.

Tell us how many parts you mark in a year. We will work out both costs for you.

Tell HeatSign about your plastic part

Four answers are enough for our engineers to recommend a machine and give you a price:

  • The polymer — ABS, PC, PP, nylon, and the grade if you know it
  • The colour — and whether it is clear or filled
  • What goes on it — serial number, DataMatrix, logo, or all three
  • How many — parts per hour, and whether it runs in line

You get a clear answer on wavelength, machine and price, from someone who has marked that polymer before.