Taking laser marking to the next level, we want to offer you the simplest solution to the most complex and critical laser marking solution that makes the electronic industrial manufacturer’s life easy. Not only that, all those industries where it requires laser marking on ultra-small size parts. We are combining the fiber laser with a camera or a vision system.
In this article, you’ll read about laser engraving machines integrated with a CCD camera and their industrial applications.
Benefits with this Laser marker system with CCD vision camera
- Very close to zero defects laser marking
- There will be less packaging scrap and fewer incorrect marks.
- The alignment of ultra-small components is automatic.
- Low operational and defect cost: More production and economy, which saves time as well.
- We will attain More precision: Uncompromising accuracy and consistency, high-quality Laser marking and processing.
How is the CCD camera useful?
First, let us understand what CCD technology means
In modern optical microscopy, digital camera systems with various charge-coupled device (CCD) detector configurations are by far the most popular image capture technology. Until recently, images observed in the microscope usually records using specialized traditional film cameras. In this conventional approach, which relies on the photon sensitivity of a silver-based film, the latent image must be stored temporarily in the form of a photochemical reaction place in the exposed film, which only becomes apparent after chemical treatment in film emulsion layers.
A CCD photon sensor is also a thin silicon wafer divided into a geometrically regular stack of thousands or millions of photosensitive regions that collect, capture, and store image information/data. This information is in the form of a localized electrical charge that changes with the light’s intensity, replacing the sensitized film in digital cameras. The variable electronic signal from every image unit (pixel) of the detector is read out very quickly as an intensity value for the corresponding image spot. The image can be reproduced and viewed on a computer monitor almost instantly after the digitization of the values.
In this way, the vision systems ensure the highest level of precision and repeatability. The added benefit that these programmed CCD cameras provide increased economy and efficiency in addition to significantly decreased commodity scrap.
Vision-assisted Industrial laser marking system/method that identifies the parts, validates parts, and marks on the surface very precisely. This CCD camera is capable of validating laser contents immediately after they have been marked. It is especially critical for consumers who have high standards for consistency.
What is the feature of CCD Assisted industrial laser engraving machine?
Since positioning and locating the small pieces/components like integrated Chip and Laser marking are complex. Laser marking of serial or letters or any alphanumeric code is complex and critical. Heatsign Laser has introduced a new CCD automated positioning fiber laser metal engraving marking machine. Its key features are an integrated 5 megapixel coaxial CCD camera that allows the Industrial industrial laser marking machine with automatic Positioning, enlargement of the labeling/ marking area, and ultra-high-definition positioning accuracy of 0.02mm.
This industrial laser marking system is particularly well-suited to marking on ultra-high-precision valuable parts that are difficult to place and positioned well by hand. Such as electronic circuits, IC chips, All the power electronics devices, and circuit boards, resistors, small passive and active components like capacitors, metal buttons make with ss, copper, and precious metals like gold and silver, pens, and special applications in medical industries where it has to follow UDI standards.
It is also well-suited to marking on impossible parts to position by hand and & by manual loading without any fixture. That is why it became a blessing to all the manufacturers.
CCD location/positioning and identification are made automatically
They are using a newly created/developed technology CCD vision camera system. All these ultra-small complex components are labeled on the designated region from any direction as long as they are within the laser scanner’s range of vision. It boosts productivity and streamlines the manufacturing process. Typically, a fiber metal laser marking machine or a laser engraving/ labeling system is used with a conveyor belt for high-speed production lines with great precision and accuracy requirements.
CCD camera vision solution is with a 5-megapixel resolution—high
Definition with great resolution and real-time data capturing functionality. At a certain height, any shape and size is easily recognizable and positioned with the vision algorithm where the X-Y position and coordinated and identified with the number of the component under the vision system. The Auto Identifying Positioning laser engraving machine’s marking area is managed by software. In the machine, keep a clear record of the labeling operation. This method is particularly well suited to small, delicate items.
High-quality laser marking
Hight Quality is an important feature, but the ergonomic feature in the machine is a must. Aesthetically pleasing, with a streamlined/compact machine and architecture, The rotary mechanism is optional. The machine is Standalone in nature. Easy and very reliable to operate. Even a newly joined Operator can learn the marking mechanism easily. At different surface
The marking area has some constraints
In this laser engraving machine with a camera, The marking technical specification area is 100×100 mm exactly. This Marking area is enough for printing or marking on these small components or the object which are needed to be marked along the high-speed laser marking conveyor belt.
No consumption and wearing parts
One of the biggest advantages is No consumption and wearing parts. The laser source’s life is more than 15 years and more. The laser will have very little backlash effect, which will double the life of the optical lens. Only a right power supply with no fluctuation in the power and frequency and the room must be airconditioned. But if it is not still, it works fine.
CCD vision Supports 32 bit and 64 bits Systems
CCD vision Supports 32 bit and 64 bits Systems because of its flexibility & compatibility with all types of windows and drivers.
The laser marking software is very much flexible and accepts almost all laser marking artwork, graphics, or the Alphanumeric serial code that has to be marked on it. The file that it accepts is AI, BMP, DST, DWG, DXF, DXP, LAS, PLT.
What is the industrial Application Of the CCD Camera integrated Laser Marking and engraving System?
Materials(Substrates) and Laser Applications:
- Almost all the metals of Varieties of hardness. Precious metals like gold and silver, Metals used in the electrical and electronic industry copper, aluminum, the metal used in the Automobile and aeronautical engineering manufacturing and products industry.
- Alloys and metal oxides in the Medical industry where corrosion-free Laser marking are required (e.g., Anodized aluminum).
- Small Engineering Plastics used in the Household appliance for branding and Traceability, Complex plastics for marking Measurements, and artworks on varieties of Surface 2d/3d.
- Small Coated Metals and Backlit Laser marking or laser paint removal in Automotive decoration and Light interior decoration.
- Commonly used Plastics are PVC, PC, ABS used in the electrical and electronics industry for marking Small buttons of these electronic devices, which are also traced well with laser marking and readable technical specifications.
- Laser marking on rubber and vulcanized rubber in much industrial application.
- Ceramics marking in the medical industry and Medical device manufacturing make some ultra-small device that actually gets into the human’s body can also be marked with this Laser marker where precision is of utmost importance.
- Laser Hallmarking for Jewelry is also one of the applications where it blessing for all the jewelry.
- Branding and serialization for watches parts to counterfeit the product and to prove that the Watch is original. eyeglasses for traceability and branding.
- Smartphone parts like a lens, camera, Sensors, and charging Port, and Ic integrated into it have to be original and are marked with laser for traceability serial code. So that if there will be any defect in the part, it is identifiable and can be replaced easily.
- Mobile charger and its accessories like memory card marking for branding and printing specification is a well-known application—branding logo on the power bank and technical specification marking on the back cover of mobile glass.
- Hard plastic translucent keys for serialization and specification of the key and its lock.
- Ultra-small electronic parts and components like a capacitor, Resistor, inductor for branding, ISI marking and specification data, and information marking on Complex surfaces with accuracy.
- Integrated circuits (IC) marking for traceability so that if there will be any defect in IC, it Can be traced back and rechecked with the complete batch and slot of IC being inserted into the varieties of systems for product identification and fault detection and rectifications.
- Marking(branding) on sanitary ware products.
- Industrial tools Traceability and components to identify the right tool bit for tooling and engineering on the various device and products in manufacturing workshops and labs.
- Corrosion-free branding and serialization of Kitchenware like SS knives, copper, and SS alloyed cookware parts, spoons, forks, and plates).
- Laser marking on Pen for personalization.
- CCD integrated metal laser marking machine is helpful in all the industrial stainless-steel products and devices used in almost all industries.
What is HeatSign China laser engraving marking machine integrated with CCD camera offers?
Most Affordable Laser Marker
Our reverse engineering capability has helped us develop this laser marker, Low in cost. for more details, please contact us at firstname.lastname@example.org
Hight speed CCD Camera fiber laser marking machine
This advanced Laser Scanning system has made the laser very fast with no delay with an outstanding level of consistency.
Extremely precise fiber laser with the camera system
This laser marker is developed with years of experience and with the experience of our qualified Engineering team. Precision is the only feature that defines our laser marker. And the tolerance value ought to be negligible, which is 0.00189.
Fiber laser marking machine saves energy
The Our laser Optics are well-engineered and gives an output of 80 %. With this efficiency, the laser marks with precision on varieties of the substrate at different levels.
Highly reliable fiber laser marking machine
Auto Identifying Positioning laser engraving machine with a life expectancy of 15 years, that is equal to or more than 100000 hours. With consistency in optical performance with 0% break down failure
User-friendly and easy to install technology
A compact-sized industrial laser engraving machine with a working area of 100 x 100 mm. An ergonomic laser marker and a user-friendly workstation. Very easy to install.
Flexible integrated Vision Software
High-speed identification of parts. Perfect and precise auto-positioning of ultra-small objects is possible with a user-friendly interface. And easy understand interface. The hardware that CCD camera response time is very fast. That is why as soon as the CCD camera captures and identifies the coordinates on each and every part to marked
This fiber laser system with the camera is an ideal solution if you want a laser marking system that requires no maintenance and uses no consumables. A fiber laser device is suitable for industrial applications such as branding, engraving, and etching.
A fiber laser device is a non-contact, high-speed component marking process that does not need complex tooling, making it a flexible solution for short and long-run manufacturing cycles. This fiber laser labeling device is eco-friendly due to its energy efficiency and low power consumption and the fact that it is air-cooled.
Easy operation, low maintenance, and on-site Training
This CCD Camera fiber laser marking machine is very easy to operate. And maintenance is very easy and almost zero. We will help you at every stage. Our service support and training experts will train you online or on your site at your convenience. We have more than ten years of experience. We have served all industries in all parts of China and worldwide.
Our Support team is dedicated to serving you in any circumstances. We promise the best of our capability. We Welcome all the industrial manufacturers to meet us and discuss their industrial challenges.
Heatsign has been a manufacturing industry-leading Laser Marking Solutions provider for many years. It results from the combined and continuous efforts of our highly qualified scientific academics, laser technicians, and electronics, electrical, mechanical, and instrumentation engineers.
We put a high priority on research and development, which has led to the development of extremely premium and precise Laser Marking Solutions. These Laser Systems are highly adaptable and capable, and they are well-known around the world.