Metal Laser Cutting Machines: An Overview
Cutting and shaping are a part and parcel of the metal manufacturing industry. But recently, laser cutters and laser cutting machines have become increasingly popular for citing metal and metallic products. A lot of industries that are looking for precision cutting and edge perfect designs are turning towards laser cutters for high -quality results. Subsequently, the need for a laser cutter has risen with the passage of time. Ultimately, there is a need that every industrialist or business owner must know about the benefit of using Laser Cutter instead of the conventional cutters to shape their units. Here a few advantages that you get by using the laser cutting machine over the conventional cutting machines.
Advantages of Using Metal Laser Cutters
Metal manufacturers have often faced the difficulty of constantly upgrading and changing the tools for different designs of cut and materials. However, with the fiber laser cutting machines, now the manufacturers can use the same physical setting on the machine and just control the cutting process through the software of the machine. Furthermore, the complex designs and cuts that were once considered an issue of delicacy are easily solved by using laser cutting machines.
The laser cutters are also known as precision cutters. The precision and quality offered by these machines is in the range of .1 mm and even greater with some machines. Thus, the final product is an example of high quality and class. Furthermore, there is no further treatment required for the unit once it is cut. This adds to the quality of the product and also saves time on the part of the manufacturer.
The laser cutting method is the speediest method available in the industry when compared with the conventional mechanical cutting methods. Even when using the thermal cutting method like flame or plasma cutting, you can not achieve the high speed that the metal laser cutters offer. Moreover, the creation of intricate designs that might take a long time using the conventional method, fiber laser cutting machines can achieve them in much lesser time.
High Quality of Work
The high quality of the cut units is another amazing aspect of laser cutting machines. You do not have to worry about the precision of cuts, the finesse of the job area and the post cutting treatment of the metal. Thus, it adds to the quality of the final product. Furthermore, at most there are only fine burrs on the surface of the metal after the process. These burrs are not even visible and even do not need to be removed. Whereas, for the conventional metal cutting machines there are a lot of steps following the cutting process. Which include treatment of the product plus refining the cut.
Integrability and Automation
The handiwork of labor is very important when it comes to conventional cutting machines. However, with fiber laser metal cutting machines all the finesse is achieved by the machine. Thus, no very highly skilled labor is required to create great designs using the laser cutters. Furthermore, the integration option with the latest technology and the internet provides greater scope to the laser cutting machines. This enables them to be operated remotely and on pre-set formulas for higher precision and greater control of the machines.
Summing up, since the laser cutters offer great speed, little or no treatment of the unit after the process, automation options and quicker cutting, it makes the cutting process economically much cheaper than any other cutting process.
Summing up, the Laser cutter has unprecedented advantages over its competitor methods. However, there are downsides to the laser cutting method too. These include the high initial investment that you have to make to procure the machine. Furthermore, the training of specialized staff to control the machine might also be expensive in the beginning. However. once you have started cutting metals with lasers, you will be in benefit and will be able to receive the high initial cost very soon.
Laser Cutting Machines: Industrial Applications
Next up, let’s take a look at the industries that have a high application for the last cutting machines.
The greatest application of laser cutter machines is in the metallic industry. This includes all the industries that use metal as a construction raw material. Thus, it includes the automotive industry, aerospace industry, construction industry, etc. Therefore, metal laser cutters are most famous in the industry. Furthermore, the stainless steel laser cutters and laser-cut copper machines are also very famous in the manufacturing industry. It is because metal and metal alloys are the hardest to cut and design. However, with the high level of accuracy of the fiber laser cutting machines and its high speed, it has become very easy to be used in the metal and metallic alloys industry.
Arts and Crafts Industry
In addition to the metallic and manufacturing industry, the laser cutter also has a wide range of applications in the arts and crafts industry. This includes the cutting and designing of non-metallic units that are designed for beauty and aesthetics. Major industries in this category include the wooden works industry, paper, and cardboard designing industry, marbles, plastics, etc. The best application for laser cutting in the non-metallic industries includes cutting of intricate designs in a very short span of time.
Summing up, the laser cutting machines are great in a range of different industries. These industries range from the automobile to the aerospace and construction industry to the non-metallic industries like plastic manufacturing.
Laser Cutters: A Market Overview
Laser cutting schemes have been relatively popular since the beginning of the technology age. This is primarily because of the speed and running economy that it offers. Here we are going to share with you a few of the salient features of the market overview in terms of Laser cutting and its increasing popularity in the industry.
According to a report of Allied Market Research on “Laser cutting machines market by Technology, process and End users. Global Forecast 2014-2022” the size of the laser cutting market was $3 billion in 2015. This figure is now expected to jump up to $5.7 billion by the end of 2022. Such a big increase in the turn around of the industry is nothing short of amazing. This means that CAGR is growing by 9.3% from 2016-2022. While the major area of investment and utilization of the technology is in the North American Region.
According to the same report:
“Asia-Pacific is expected to be the fastest growing region owing to the increase in number of manufacturing facilities and increase in purchasing power of people in the developing nations.”
Whereas, according to Technavio the market standing of laser cutting technology as below:
Thus, it can be seen very well that there is a large demand for laser cutting machines in the world and the industry. The Asia-Pacific region is growing rapidly due to the increased level of production and industry in the region.
Moving on, as you can understand now that laser cutters are very popular in industries nowadays. We just want to give you an idea about how these machines are operating, their features and how they can help you in your businesses. These are just sample machines and there are even more advanced machines available that you can discuss with our team at HeatSign.
• GWEIKE Laser Cutting Machine LF3015GA
The GWEIKE is one of the best laser cutting machines in the industry. You can cut and design intricate models by using this metal laser cutting machine. The machine comes with multiple features that can benefit your business in multiple ways. Here are a few of them to give you an overview of how it can benefit your business.
- Auto-focusing option
The auto-focusing option of the precise laser cutter gives you an extra range of cutting and designing in your products. This means that you do not have to adjust the focus manually and waste time on focusing. Furthermore, the speed of the auto-focus is also very high. This will give you added advantage of starting your laser cutting operations after setting up. These types of features are amazing for the batch type product industries.
- Heavy-duty Laser Cutting
This machine is ideal for managing Machines like agricultural heavy-duty machines, textile machines, and construction machines that can also be managed on the machine. This gives you the idea that this machine can support heavy-duty cutting. Therefore, it is ideal for use in the heavy manufacturing industry.
- Aviation Aluminum Beam Supported
The most amazing feature of the laser cutter is that it supports the cutting of aviation grade Aluminum. This means that it can cut heavy and large parts and shape them with the intricate and precise design that is required by the aviation and aerospace parts.
Summing up, this laser cutting machine offers heavy-duty cutting with high precision and a high level of quality. But it has a high price tag that makes it suitable for heavy industries only. So you have to make the feasibility of getting this machine before you invest in it.
KERN’s OptiFlex Laser Cutter and Engraving Machine
KERN’s laser cutter is another amazing machine that has wide range applications in the metal and construction industry. The powerful servo motors enable large pieces of units to be moved at precise angles and distances. Thus, allowing for high level of control on huge units with maximum efficiency. Here are some of the salient features of the laser cutter that can help you grow your business.
- Variable Modes of Operation
The most difficult and intricate of all materials to handle are the metals. Including metallic alloys, stainless steel, copper and other such hard materials. With the Metal Cutting features of the laser cutting systems, you can easily manage a variety of materials and units, all within one machine.
- Hyperdual Motion System
The hyperdual motion system provides powerful servo motors/racks and pinion design. This design greatly improves the cutting speed of metals. Furthermore, the repeatability of the OptiFlex’s motion system gives a high quality of cut, over and over again. Without you having to worry about the adjustments.
- Sheet Metal Guards
The sheet metal guards are available on all four corners of the machine. This provides a safe loading and unloading system. Also, this provides extra protection during the loading and unloading and avoids the metallic sheets to move to and fro during the process.
- Highly Efficient Vacuum
The cutting and engraving process naturally creates some levels of fumes. These fumes need to be removed from the work area to provide a healthy work environment for the workers. Thus, the KERN precise cutting laser machines provide vacuum in the cutting process. Subsequently, these fumes are then channeled to the exhaust vent of your work area. Thus, your work environment stays clean and healthy.
- Easy Human Machine Interface
The human-machine interface is one of the most important factors when it comes to ease of operation of a machine. KERN’s optiflex machines have state of the art software and hardware that allow for easy integration with your existing IT set-up. Furthermore, you can transfer data through Wi-fi, USB and SD card to your computer and easily load the designs in the machine. Finally, the KCAM laser software supports complex designs and processes the designs at high speed. Thus, providing you a speedy cutting solution.
Summing up, this is a versatile and rugged machine for metal cutting in a precise manner.
Metal Laser Cutting Machines: Final Word
Summing up, HeatSign team considers the metal laser cutting machines to be a great way of cutting and engraving metallic and nonmetallic parts in your business. However, its is not easy to choose one laser cutter when there are multiple options available in the market. Thus, we invite you to place you queries and need for the best laser cutting machine and we will help you in finding the best solutions for your industry. Furthermore, our team of experts exactly know which machine will suit your requirements. So for all queries and questions, you can contact us.