A laser marking generates laser beams of unique wavelength and frequency to mark a material. There are several types of laser markers, each comprising different components and used in different conditions. Based on the operational environment, there are several challenges to using laser marking machines. As a result, this article will introduce how to protect the laser marking machine in adverse conditions.
How to Protect the Laser Marking Machine
It is always necessary to enact certain measures when using a laser machine. The general one is to inspect the machine regularly and keep them out of the reach of endangering situations. However, below are other protective measures you can take on your laser marking machine, especially in adverse conditions:
· Removal of accumulated debris
The laser cutting process is highly intensive and consistently forms smoke, debris, and fume, creating dirt within your machine and its accessories. As a result, this can lead to system failure. To prevent total breakdown, you should do everything necessary to clean and prevent that accumulation.
· Power Cabinets
Every laser marker is connected to a power Cabinet. A fluctuating power supply can lead to the damaging to the electronic component of the marker. As a result, you should include power brick protection equipment.
· Consistently fix any fault
Irrespective of the environment, you should be able to maintain and fix any faults to keep the machine in optimal function. This will reduce the chance of problems occurring during use in any condition
· Safety Inspection
Performing safety inspections by external bodies or technicians can help you ascertain the machine’s capability before introducing it to any condition.
· Attentiveness to the adverse condition
Be attentive to the weather forecast and take precautions in advance. When leaving the workshop, ensure you shut all windows and doors. Please switch off the machine and disconnect the electric power source. For example, if you leave in areas of extreme humidity, ensure that the laser marker is put in a place that will always be dry and cool.
How can you protect a laser marker in certain conditions
Using a laser marking machine in adverse conditions can reduce its productivity. Furthermore, it can damage the laser marking machine components. Below are a few things to do:
· Regulate the room temperature
Ensure the proper calibration and maintenance of the room temperature. For example, in winter conditions, you should ensure room temperature is not below zero degrees Celsius. This means you need to switch on the laser and chiller to use the machine at any time effectively. If you don’t, you might need to wait until the water temperature increases before switching on the equipment.
· Do not switch off the chiller
If laser marking machines refuse to function if the operational environment is cold, do not switch off the chiller. This is essential to maintain the circulation of the refrigerant. Switching on the chiller will make the coolant’s temperature unable to attain the freezing point, so the laser marking equipment will not break down.
· Drain the cooling fluid
During longer cold periods, you must drain the cooling fluid from each part of the machine through the water exit of the device. Afterward, you can insert clean gas to ensure no cooling fluid throughout the circulating water-cooling system.
· Regulate the room temperature
Whenever it is cold indoors, it is important to add antifreeze to the laser marking device, and the antifreeze must be a good one. If not, the dirt found in the antifreeze will attach to the laser tube and other components, causing the machine to break down. You must note that you can’t use just any antifreeze as an alternative to deionized water. When winter is over, purified or deionized water should be used to clear the pipeline, and the same kind of water should be used as the refrigerant.
Why should you protect your laser marking machine?
Several merits accompany the appropriate protection of a laser marking machine, no matter its environment. Below are a few reasons why you should intensify your effort in enforcing the protection modules suggested in the next section.
· It increases the marking machine’s longevity
An important reason you should protect your marking machine from the prevailing adverse condition is better longevity. Adverse conditions such as rain, snow, etc., when not properly planned for, can damage the machines. For example, the machine’s exposure to moisture can lead to rusting of its metallic part.
· It helps maintain optimal performance
Although planning for a laser marking machine won’t increase its performance, it ensures that there is an assurance of an optimal function during marking.
· Reduces the need for replacement parts
Protecting the laser marker reduces the need to get replacement parts. As a result, there is a reduction in maintenance and operational cost.
· Reduction in Overheating
Overheating occurs when the laser marking machine is exposed to hot conditions. Consequently, such markers can catch fire. Although this can also arise due to overusing, you can avoid such issues with proper environmental setup.
Get the right laser marking machine
Protecting a laser marker involves understanding how a laser marking works and getting the right environment. However, the best marking machine will function in any environment with proper protection measures and adherence to safety guidelines. Do you want the best laser marking machine or laser marking accessories? Then, check our catalogues or get in contact with us.
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