The impact marking system is important in today’s dynamic industrial landscape due to its precision, adaptability, and resilience. Among the different industrial marking systems available worldwide, impact marking techniques are prominent because of their permanent markings.
Generally, these part-marking techniques use pins in different ways to hit the part surface creating durable markings. They have many advantages responsible for their great use in different industries and this article will introduce each one and their importance.
What is Impact Marking?
Impact marking is a contact marking system that involves applying direct force on a part made using a hard material such as metal, plastic, or wood using a pin, creating permanent marks on the part.
The part marking system consists of several types each with different mechanisms, material compatibilities, pros and cons, and applications. The commonest are dot peen marking, roll marking, and stamping.
Impact marking and its machines play a pivotal role in industries that make use of hard materials. Common industries include automotive, aerospace, shipbuilding, and jewelry, where they function in marking for the following reasons:
- Enhanced traceability
- Streamlined efficiency
- Fortify quality control
Technology continues to progress evident in how they have undergone significant advancements that increase their precision, repeatability, consistency, and speed.
Check Out Our Recommended Impact Marking Machines
For those who want to buy a marking machine belonging to any of the impact marking systems, your next investment is just a scroll away.
Handheld Dot Peen Marking Machine
- Portable and handheld design for easy move
- Permanent marking on a variety of metal materials
- Electric Marking Technology, no need connects air power
- Easy-to-use software
- Ideal for medium and large size manufacturers’ part engraving
Name Tag Engraver
- Small and compact design
- Ideal for name tags, metal plates engraving and marking
- Electric Marking Technology, no need connect air power
- Low consumables required, reducing operating costs
- Powerful software support serial number, template file.，etc
Rotary Dot Peen Marking Machine
- Long-lasting marking head for consistent quality
- Circular Products Markings
- Can mark logos, text, and serial numbers
- Low consumables required, reducing operating costs
- Need customer prepare computer and air compressor
How Does Impact Marking Work?
Impact marking uses a pin or multiple pins to exert force on materials, creating clear, enduring marks. Driven mechanically or pneumatically, these pins strike the surface in a controlled manner.
Their rapid strikes form indents which collectively become characters or designs. The quality of the marking depends on the applied force and strike frequency.
Impact marking techniques are suitable for a wide range of hard materials, from plastics to metals. Furthermore, they do not alter the material in terms of heat and chemicals and it produces clear, long-lasting, markings that are resistant to factors like corrosion or heat.
Generally, they are the preferred choice for industries seeking durable markings.
What Are the Different Types of Impact Marking?
The application of the impact marking system depends on the type as each has distinct characteristics and benefits that make it suitable for different materials. Furthermore, they provide varying levels of depth, detail, and durability, catering to diverse industry needs. The common types of impact techniques marking are:
Dot Peen Marking System
The dot peen marking system is a common impact marking technique that uses a pneumatic or electronic stylus or pin powered to make a bunch of dots that come together to form letters or designs.
Markings produced by the metal marking machine are precise, durable, legible, and permanent. However, they do not have contrast which reduces their visibility. Nevertheless, the marking machines are common in alphanumeric and code markings.
Integrated Dot Peen Machines
These marking machines are integrated into production lines. They are common in the automotive, aerospace, and other industries that need an impact marking machine for high-volume marking.
Inline dot peen machines have automated feeding systems that enable continuous, efficient, and high-speed marking. Furthermore, you can customize the machine to fit a production line.
Handheld Dot Peen Machines
These are the most common types of dot peen machines in small and medium-scale businesses that need to mark several parts. They are suitable for marking large and heavy parts or parts of a product that are hard to reach.
Handheld dot peen machines are easy to use, lightweight, and flexible. They are popular in industries such as construction and shipbuilding due to their versatility and adaptability.
Benchtop Dot Peen Machines
These dot peen machines are the bridge between handheld and inline dot peen machines. They are stationary but compact and placed on a workbench. Hence, they are stable and easy to use
Their stability promotes accurate and consistent marking making them suitable for small to medium scale production. Generally, these types of dot peen marking machines are common in workshops and small manufacturing facilities.
Advantages of Dot Peen Marking
- Rapid and accurate markings.
- Compatible with several materials for various materials.
- Efficient without external computing systems or air compressors.
- Applicable for serial numbers and date codes.
Disadvantages of Dot Peen Marking
- Limitations in marking highly intricate designs.
- Periodic maintenance may be required for consistent performance.
Stamping is another impact marking system that creates an impression (or marking) on a part with a single and potent hit. It is widely common in businesses in the automotive and aerospace sectors since they work more on metals.
Stamping is applicable in creating flat sheet materials like metals and plastics into desired shapes, ensuring high-quality component production.
Types of Stamping Marking Machines
Impact marking machines under this category are classified into three groups which are mechanical, pneumatic, and hydraulic stamping machines.
Mechanical Stamping Machines
A mechanical stamping machine generates the stamping force using a mechanical power source. They have moderate speed and are suitable for operations such as coining, blanking, and embossing
Hydraulic Stamping Machines
A hydraulic stamping machine generates the stamping force unpressurized hydraulic fluid and is precise and quick. It can stamp many materials and thick parts and is common for high-force applications such as deep drawing and punching
Pneumatic Stamping Machines
A pneumatic metal stamping machine uses air to generate stamping force and is well-suited for applications that require moderate but quick force hence they are common in marking and branding.
Advantages of Stamping
- It is the best option for logo marking
- It can create deep markings
- It can shape flat sheet materials.
Disadvantages of Stamping
- Unsuitable for complex designs
- It can create deformation in certain materials
A rotary marking tool is another impact marking machine that allows you to create complex markings on a material. It is highly accurate hence, applicable to detailed and complex designs.
Rotary marking machines can be CNC or manually operated and they produce markings that are controlled, detailed, and precise.
- Well-suited for intricate designs or engravings.
- Offers precision in marking.
- Versatile for various materials.
- May have limitations in marking large characters.
- The complexity of the rotating tool may increase maintenance requirements.
Roll Marking Machines
This type of impact marking machine is the best for marking on cylindrical or curved parts. The machine uses a die with a reverse image to roll onto a surface to create the mark.
Roll marking machines are available in three main forms which are electric, manual, and electro-pneumatic. Each has its features making them suitable for different sizes, shapes, speeds, and marking efficiency.
- Best suited for cylindrical or curved parts.
- Offers different marking speed
- High consistency
- Creates high-quality markings.
- Unsuitable for flat parts.
- Requires precise alignment of parts for optimal results
This impact part marking machine creates vibration using a pin which in turn produces smooth markings on parts. Their higher aesthetic value makes them suitable for marking parts with aesthetic purposes.
Types of Vibro Peening Machines
Vibro peening machines can be handheld or automated systems. A handheld vibro peen is suitable for small-scale tasks comprising large or complex parts.
On the other hand, automated vibro peen is suitable for large-volume marking processes and both produce smooth, controlled, aesthetic, and uniform markings.
Advantages of Vibro Peening Machines
- Produces smooth markings
- It has a higher aesthetic value.
- It is a uniform marking process.
Disadvantages of Vibro Peening Machines
- It is inefficient for deep part markings
- There is a need for careful calibration of the pin due to the vibration
Broaching is another metal marking technique that involves creating a marking by removing material in a straight line on the part. It is a common impact marking technique for designs like keyways or gear teeth.
Broaching creates a precise, deep, defined, versatile marking and applies to various materials.
- It is applicable in creating precise shapes like keyways or gear teeth.
- It is versatile and compatible with a wide range of materials.
- Suitable for deep part marking
- It is less efficient in marking with complex designs
- Slower marking speeds compared to other impact marking machines
How to Choose the Right Impact Marking Machine for Your Needs
For you to choose the right impact marking machine, you should understand some specific requirements surrounding the machine and the techniques. This section of the impact marking guide will give you a step-by-step instruction on choosing the right one.
When marking soft parts such as plastics and metals like aluminum, impact marking systems you can use include dot peen and vibro peen marking machines. They are accurate with gentle marking force. On the other hand, for hard parts that require deep engraving, stamping machines are the better option.
If your markings are straightforward, like date codes or serial numbers, a dot peen marking machine should suffice. However, for works with intricate designs or logos, you should consider exploring rotary or vibro-peening machines.
Production Volume and Speed
High-volume and rapid production benefits from roll marking machines. They are versatile, catering to different materials, including curved ones, and come in several variants such as electric, manual, or electro-pneumatic.
Though stamping machines offer impressive durability, they might strain your budget. For cost-effectiveness without compromising on reliability, a standard dot peen marking machine is a commendable alternative.
If ease of use is pivotal, especially for newcomers, dot peen marking machines have intuitive software and features that can make them invaluable.
Should environmental concerns be a priority, gravitate towards machines that abstain from using harmful chemicals and have energy-efficient operations.
Feedback and Recommendations
Before committing, delve into reviews and seek recommendations. Feedback on specific models provides insights into real-world performance and potential pitfalls.
- Ensure the machine suits sturdy materials. Impact marking is ideal for metals, plastics, and composites.
- Be aware that while marks are permanent, they might not have the high contrast of laser or inkjet markings. If high contrast is essential, re-evaluate your choice.
- Impact marking shines with thermosensitive and chemo-sensitive materials. In industries where this is vital, such as food processing, impact marking becomes a top contender over laser marking systems.
- By aligning your needs with a machine’s capabilities, you will not only ensure efficient and effective marking but also a return on your investment. Remember to revisit these guidelines whenever your requirements evolve, ensuring you always make an informed choice.
Ensure the machine suits sturdy materials. Impact marking is ideal for metals, plastics, and composites.
Be aware that while marks are permanent, they might not have the high contrast of laser or inkjet markings. If high contrast is essential, re-evaluate your choice.
Impact marking shines with thermosensitive and chemo-sensitive materials. In industries where this is vital, such as food processing, impact marking becomes a top contender over laser marking systems.
By aligning your needs with a machine’s capabilities, you’ll not only ensure efficient and effective marking but also a return on your investment. Remember to revisit these guidelines whenever your requirements evolve, ensuring you always make an informed choice.
In the ever-evolving industrial landscape, impact marking stands as an efficient, durable, and eco-friendly solution for product identification. HeatSign’s range of marking machines, including dot peen, stamping, rotary, roll marking, and more, cater to varied needs across different sectors, improving traceability, efficiency, and quality control.
Selecting the right impact marking machine is a crucial strategic decision. By understanding your specific needs and aligning them with our machine’s capabilities, you can make an informed choice that ensures effective marking and a robust return on your investment. With HeatSign, you are investing in reliable marking solutions that pave the way for your business’s future success.