With the increase in technology, laser marking systems have also evolved. Naturally, with automation becoming a part of every industrial process around us, automatic laser marking machines are also making way to the industry. And especially, when it comes to solid-state electronics, automatic laser marking machines are the first thing that comes to your mind. This article will take you through the various features of the auto laser marking solutions and how your business can benefit from it.
What are automatic laser marking machines?
Automatic laser marking machines are fully-automated laser marking machines that incorporate Artificial Intelligence into the marking process. Furthermore, the human input to the process is minimized as the machine is smart enough to figure out what to do next once it has been initiated. Furthermore, like a conveyor process, the automatic laser marking machines work on the principle of delivering the finished product in the shortest possible time. Thus, incorporating automatic laser marking schemes in the existing systems will make it extremely effective for industries all around the world.
Features of automatic laser marking machines
A few of the main features of the automatic laser marking machines are:
- The Human-machine interface and the software are extremely easy to use. All you have to do is work on the pre-programmed laser marking software and you can get a lot of the installed templates for your products.
- The automatic laser marking machine can automatically read and save the QR code. This makes it a hybrid scanner/marker. Furthermore, you can easily copy the batch numbers and serial numbers of the products for continuing the numbering onwards.
- The automatic laser marking machine is highly customizable. This is one of the reasons that a lot of industries are turning towards these marking machines. The customizable features of the machine include; up-gradation of the software, the inclusion of unique barcodes, and QR codes. Also, you can record alarms to mark different milestones of the marking process.
- These marking machines are environment friendly, and thus do not harm the environment.
- Moreover, the automatic laser engraving machine can do multiple functions like automatic obtaining of the work order, product batch number, material name encoding, specifications and information, and automatic marking.
- The automatic laser engraving machines are available in all types of laser sources. For instance, you can have the fiber, CO2, or UV light laser source according to your requirement.
Advantages of automatic laser marking machines
There are certain advantages in using the automatic laser engraving machines over the conventional marking machines. For instance:
Automatically increases the consecutive serial numbers. This is one of the most amazing features of an automatic marking machine. All you have to do is provide the base number in terms of the serial number. And the software will automatically provide subsequent batch numbers to the next product in the line. This amazing feature of the automatic marking machine saves you a lot of time and money.
· Easy Human Machine Interface
Automatic laser engraving machines have easy to use software that can easily be mastered by the labor of any factory. One major aspect of inducting a new machine into any industry is the training and manuals associated with the functioning of the machine. However, the automatic laser marking machine is extremely easy to operate. Therefore, there is not a lot of need for training and the labor can easily adapt to the interface within no time.
· High Marking Speed
The marking function is much speedier than the conventional marking system. This is because of the highly automated marking system which allows you to make multiple markings in a minute. The marking speed of the automatic marking engravers is extremely fast. Some machines even reach up to the speed of 6000mm/s.
· High Accuracy
The accuracy of the automatic laser engraving machine is also higher than the conventional marking schemes. Approximately the automatic machine gives an accuracy of .08mm. This is extremely high accuracy when compared to the conventional marking machines.
· Connectable to SAP/ERP systems in the organization.
Another major issue that most organizations face while inducting new machines is its interface. That is can it connect to their existing SAP/ERP systems or not? Thus, the automatic marking machine is highly flexible in adapting to the existing SAP/ERP systems of an organization. This way you can easily connect your existing system and save time and money on transferring data.
· It can scan QR/barcodes.
Another amazing advantage of using the automatic laser marking machine is its scanning feature. i.e. if you want to start a batch production from one of the physically available specimens then you can easily scan its QR/barcode and start marking.
· Customization of the software.
Another major advantage of the automatic laser engraving machine is the customization feature available to the users. Hence you have the power to tailor the marking machine according to your needs. Furthermore, this also allows you to install updates of hardware and software without having to send the entire machine to the vendor. Thus, saving you time and money.
Industries that are using automatic laser marking machines
The trend of automatic laser marking solutions is increasing rapidly around the globe. According to a report by markets and markets, the overall laser marking market is expected to be valued at USD 3 billion by the end of 2024. This increase in the marking trend is because the laser marking schemes offer efficiency, cost-effectivity, and speed that other marking solutions do not offer. Furthermore, another reason for the increase in the market value of the laser marking schemes is the increased production of solid-state devices for the electronic market. This, in turn, has increased the demand for laser marking machines because the electronic products are best marked by the laser marking solutions.
Furthermore, it could be observed that the largest growth in the laser marking machines sector is expected to be in the Asia Pacific and China region.
· PCB and Electronics Industry
One of the major use of automatic laser marking machines is in the PCB marking industry. PCB marking is considered to be one of the most delicate and sensitive marking platforms. Therefore, the availability of automatic marking schemes in the PCB industry is a major sign of the machines’ advantages that we have discussed above.
Most of the PCBs printed have a size of less than 400 mm x 400 mm and thickness of .5mm-.10mm. And the automatic marking machine marks the PCB and its components with an accuracy of almost 100% at that minute level too.
Understandably, the related industry to the PCBs that majorly uses the automatic laser marking machines in the electronics industry. In the electronics industry, serialized batch marking is required at a fast level. Therefore, the requirements of a fast marking machine are ideally fulfilled by the automatic laser engraving machine.
· The Manufacturing Industry
Moreover, the manufacturing industry is widely using automatic marking machines in various applications. The manufacturing industry has a large demand for laser marking machines.
Other major contender industries of the laser marking machine include Food and medicine, Auto-parts, plastic packaging, etc.
Summing up, it can be observed that the trend of automatic laser marking is increasing in the world. Especially, in the Asia Pacific region. Therefore, this is the perfect time for all the investors and businessmen to invest in automatic laser marking schemes. The investors will not only be investing in a safe future industry but also making their production facility more competent and efficient in the process.
Some good brands for automatic laser marking machines
PCB 0404 from the Zhengye Technology
The laser marking machine is available in various source options. i.e. you can get the Fiber Laser, CO2, and Green laser option in the automatic laser engraving machine. The operating speed of the machine is around 6000mm/s. Moreover, the printer has a power demand of roughly 2500 W. This means you will have to include a power stabilizer when working with this machine.
Other features of this automatic laser marking machine are:
- PLT, Excel, TXT, and DXF are the formats that the machine supports.
- Supports automatic photo with 2,3,4 points localizer.
- Can print minimum character height of .1mm – .4mm (depending on the laser type)
- Supports TrueType fonts, single font (JSF), SHX font, bitmap fonts (DMF)
- Supports One-dimensional codes like Code 39, 25, 93, Code 128, EAN-13, PDF 417, Code 49, Code 16k, and other such codes.
- It also supports QR codes of various sizes, including 1.5mm x 1.5mm up to 10mm x 10mm (depending on the type of laser used)
Thus, the PCB-0404 provides a great overall performance that is required for an automatic laser engraving machine.
Skymark Mild Steel Laser Marking Machine: Fully automated
The skymark mild steel laser marking machine is another automatic marking machine that you can use to incorporate into your existing business set-up. The main features of the machines are:
- Marking speed of 8000mm/s (depending on the source of laser and material to be marked)
- Three-phase input supply for the efficient running of the supply chain process.
- Mild steel body to ensure a sturdy and stable frame for the marking process.
In case you have further queries regarding the mild steel automatic laser marking machine then you can contact us for further guidance.
HS-FL-10/20/30/50 Fiber Laser Marking Machines
Next up, we have our very own trusted time and again Fiber Laser Series of fully automatic marking solutions. You can find more details about our fiber laser automatic marking solutions here.
CO2 Automatic Laser Engraving Machines
In the CO2 laser category, you can have a variety of different marking machines from our state of the art marking machines. These marking machines will provide you with hassle-free marking solutions and greatly improve your time and money spent on the marking of different products.
How to select the best laser marking solution for your company?
We at HeatSign are ready to serve and guide you with all lase marking solutions queries. Our team of experts is always researching the latest marking solutions available around the globe. In case you are now thinking of selecting a laser marking machine for your business then you have come to the right place. Our experienced and expert team will not only provide you with remote guidance about the selection of the best laser marking machine for your business but will also provide you with tun-key solutions to be implemented at your facility. We look at the size and type of your business and the speed at which the production of products takes place. Once we have evaluated your needs we suggest you with the best laser marking solution available.
Furthermore, you will always feel easy in communicating with us because we understand what our clients need. So once you have given us the project, you can sit back and relax. Moreover, you can inform us about any specific requirements that you have for your laser marking scheme. And we will provide you with the solution accordingly.
Automatic Laser Marking machines are easy to use yet you will need basic guidance on how to use it. That is why we have prepared a small user manual and do it yourself videos for using the laser marking machines at your facility. In case you have stuck anywhere with the machine, you can call us 24/7 for support. Our team of dedicated technicians will provide you with remote assistance. And resolve your issue without having to worry about the logistics of the machine.
You can contact us via any of the major platforms that are listed on our contact us page.
Summing up, in case you want to keep up with the pace of growth in the industry, regardless of its type, then you will have to adapt to a laser marking solution. We at HeatSign are available for guiding you with the selection of the best laser marking machines and schemes. Once you have implemented the laser marking solution, you will be able to mark the products faster. And the quality of the product will also increase manifolds. Moreover, you will realize that to stay afloat and compete with your competition, you will have to go towards a faster and more reliable marking solution, i.e. laser marking solution. Therefore, don’t waste your time now and contact us now at HeatSign for instant solutions regarding automatic laser marking machines for your business. We are waiting for your contact.