Portable machining: a unique perspective of machining
Qualified Expert machinists, experienced fabricators, laser machine and tool shop operators, OEMs utilize those expertized skills and years of experience to mold and reshape the world around us. In any case, the challenge isn’t whether they can successfully machine complicated metal parts and components using Portable machines and tools.
The bigger question is: Could they do it effectively, reliably, and affordably for their potential clients?
What is the significance of portable laser engraver, portable dot peen marking machine, portable inkjet printer, and other machining methods.?
The industry practice has been to carry the workpiece to the machine or machine shop. However, portable machining technology(for example, portable marking machines for steel, portable dot pin marking machines for automotive DPM marking, and Portable inkjet for printing on FMCG products) is still pretty recent and inexperienced. Operators may carry the machine tool like a laser engraver or dot pin, or an inkjet printer to the workpiece for portable machining.
The ability to switch the process increases performance, which is a significant benefit of using portable machining equipment. And technology (Portable marking machine) “In the machine shop and manufacturing units, In most of the time to do something that needs machining, you have to grab a piece of machinery from a factory anywhere it’s working, disassemble it, move it to a machine shop, disassemble it further, and you’ll have a chance to machine on it.
Now, this is a chance to come in and do whatever you need to do right there on the factory floor. And it saves a considerable amount of time and money!”
Let’s be specific on everything else. It’s a fallacy to believe that handheld machine tools are less precise than larger stationary devices. It minimizes tool deflection, where laser engraving/marking is one of the keys to precision laser machining or tooling. A handheld machine tool can attain higher precision in certain situations because its architecture helps it conform to the machining application.
Expert Machinists seek more and more applications for these techniques today, and compact, lightweight, portable Handheld machining technology is improving and advancing rapidly. For precise machining applications that stationary machines can’t assist, a few manufacturers now develop specialized and compact electronic numerical control machine tools.
How do handheld laser engraver, handheld inkjet batch coding machine, and inkjet printer Save time and money?
There’s no denying the fact that static machinery is complex and more expensive. It requires too much space. Trying to add to this investment is the continuing cost of pricey preparation, technical training, consumables, and maintenance, all of which can stifle or even shut down your entire activities and operations. This cost can be devastating for newer businesses looking to get into the industry.
Most traditionalists comment that stationary Marking and inkjet printing machines or machinery don’t have excellent efficiency. Heartburns such as failing to patch a component correctly the first time, not finding a competent enough technician, or making errors during configuration would result in rework, which will result in substantial delays, additional logistical costs, and significant downtime downstream.
Although the same can be said about portable/handheld machining, many businesses are starting to adopt portable machine tools because they enable professional machinists to take their trade on the road.
They will now complete the job on-site, allowing them to make these crucial changes more quickly for their clients. In many applications, increased versatility, performance, and much greater accuracy are driving demand for portable/handheld machining technology around the world.
Today, lightweight/ compact machine tools are commonly used in mines, Automotive manufacturing, refineries, military, nuclear power plants, steel plants, construction industries, and aviation manufacturing plants.
Portable machining is a modern way of thought for many users, opening up a world of possibilities for increasing productivity and reliability/large-scale production. Some OEMs also use portable machine tools to help them produce their handheld machine tools these days.
What is the definition of portable/Handheld equipment/ Tools?
If an item(Machine or tool) is “built and capable of being transported or transferred from one place to another,” we refer to it as “portable.” Wheels, skids, handling sticks, dolly, trailer, or platform are all examples of portability indicators. If any of the following requirements apply, the equipment is not portable.:
- The machinery, or a substitute for it, has been at the exact location for more than a year.
- The machinery is housed at a regular facility and runs for at least three months per year, stays at the plant for at least two years, and operates for the entire annual operation cycle of the seasonal facility.
- The machinery is relocated from one place to another in an effort to get around the definition’s portable residence time requirements.
How To Choose The Best portable Dot Peen Marking/ laser engraving Machine and handheld expiry date printing machine?
In the manufacturing and production sector, product engraving and labeling are a must-have feature. When each corporation launches its own line of consumer goods, the desire to stand out from the competition becomes more important.
The handheld dot peen marking system/laser engraving and inkjet printing machine has been used in the branding of goods for a long time, expiry dates, MRP printing, and has made for good product traceability. By avoiding counterfeiting and eliminating product line recalls, manufacturers have reached the highest quality level.
Printing & Engraving quality and application of marking system
Bear in mind that different models have different shapes, sizes, and designs when choosing a dot peen engraving/laser system or printer. The variation affects marking, so it can either be a hindrance or an asset.
When dealing with large and bulky engineering parts or any industrial components like automotive housing, a handheld/portable dot peen engraving machine is preferable compared to a desktop marking system because it reduces the need to transfer the components to a standalone marking system.
In comparison to other engraving systems, the dot peen marker/laser marker is influenced by the Surroundings. As predicted, this has an impact on the production of the final product.
The quality of marking will vary according to the Environment—focusing on the desired effect that is expected marking quality to ensure that you still have high-quality and precise engraving and deep marking that are easy to decipher. For this purpose, an electric dot peen marker system might be preferable over a pneumatic marking machine.
Laser marking preferable in medical industries where corrosion-free, passivation-free precise laser UDI marking is required because these instruments like surgical tools and equipment are in contact with the human body.
Therefore, a manufacturer must be aware of FDI and UDI compliance before creating a UDI code over the metal surface of medical tools.
I still feel that portable Laser marking won’t be that precise for engraving on medical devices. It varies from device to device. Bring us your application we will help you choose the right one
The type of substrate and its hardness for marking permanently on the components
Although the dot pin metal engraving system, like most other machinery in the manufacturing sector, is ideal for most products, its quality is influenced by the type of substrate and the Parametric value of the Hardness of the Material that has to be labeled.
While making your choice, keep in mind the kind of metal you’ll be working with, as well as the surface finish. For example, an automotive gear for data matrix dot pin marking differs from the hallmarking of gold jewelry. Since it determines the type of stylus you can use, thinking about the product will save you time and resources. Laser marking is preferred for laser hallmarking as gold is very delicate, and the loss of gold is maximum if we use a dot pin.
Most branding marking techniques used in the manufacturing and industrial engineering sector may be washed or brushed away. This type of marking is a must on continuously used consumables and products with a short life span (FMCG products).
When it comes to more permanent industrial products that are used in medical instruments and aeronautical devices, We need to make sure that the identification mark is permanent. As a result, think of the kind of dot peen marking machine that can help you mark while avoiding errors that cause the mark to be blurry or shallow.
Marking speed for automation and integration in the high-speed production line
The average pace of marking with a pneumatic dot peen is sluggish. Purchasing the incorrect kind of Dot peen marking system is one aspect that contributes to this. It’s pointless to buy a portable dot peen marking unit only to mark rulers.
It will take quite a long time to do so because you will need to calculate, countercheck, and verify that it is in the correct location before engraving. As a result, make sure you have the right dot peen marker machine for the job.
Since you’ll be using the engraving/marking machine in the manufacturing industry, thinking about the production processes will help you figure out which device to get.
It would be best to look for a marking unit that can be quickly integrated into the high-speed production line. Consider the different dot peen labeling machines and inkjet printer features to determine which one is right for you.
You would improve the output and production speed and engraver in your business by making integration and programming simpler.
High-speed Co2 Laser marking on FMCG plastic bottles is most popular nowadays as it creates a permeant mark on the plastic bottles. In Medical containers and Glass containers, laser marking is a very well know solution.
But these are standalone. Nowadays, the laser manufacturer is marking hybrid standalone portable laser for these industries so that if because of the problem in high-speed conveyor or if the laser is faulty, there should not be any loss to the company.
Laser now has to be most portable so that it can be taken out and exchange with the new one immediately without any delay Or loss—same in the case of Inkjet printing.
If the production is low, then the best prefer is a portable laser marking/dot pin/inkjet printer.
Area constraints for handheld marking and printing machine.
The dot peen marker/engraving machine uses 2D markers to engrave various substrate of different HRC values. Remember the exact location you choose to mark in order to do this correctly. It ensures that the mark is sized appropriately.
To make a good and clean mark on a large section, you’ll need to use multiple mark positions. A handheld marking system would be ineffective for large objects because you would have to manually place and engrave instead of resizing automatically. As a result, consider the product size with the size of the dot peen marker unit.
Dot pin marks well on a flat surface. It can mark well, but the laser marker will be best to mark on the curve surface. The dot pin has a maximum area of marking up to 100 to 120 mm. In the case of laser marker, it can be up to 300 mm. if we change the f-theta lens.
Inkjet is suitable for a flat surface and printing on the curve, but It should not be a lot curve.
Important Factors like initial cost, running cost, and maintenance cost of handheld metal stamping machine and inkjet printer.
The dot peen machine has many advantages, one of which is how little maintenance it needs. To help in decision-making, consider the perfect engraving system; concentrate on the engraving machine’s application and the maintenance needed to keep it going.
A handheld marking system used to engrave engine numbers on a regular basis would have a lower workload than one used to mark rulers, glass, and other objects. As a result, think about getting a system that can do fiber laser glass engraving with no need to change the stylus or replace different components.
Inkjet printer has minimal maintenance, and the initial cost is lower, but the Running cost will always be there as it requires an ink cartridge as consumable. Easy to handle and comfortable to operate with no expert knowledge. A complete beginner can operate it very well.
Like one would imagine, the initial expense of purchasing a dot peen engraver machine would determine the type of machine you buy. A dot peen marking system is still a costly investment, even though it is less expensive than other marking methods. To save costs, look for an engraver with all of the features you’ll need to finish the job while staying under the budget.
Finally, select a system that can complete all of the tasks without incurring high operating costs. The operating prices of a portable steel labeling system would vary from those of a system designed to label glass.
This is due to the need to replace the stylus on a regular basis. Multiple machinery models are designed to meet particular labeling requirements, so selecting the right one will help you save money in the long run.
Recommendation of Machine for Marking/ engraving and printing.
Hand Held Electric Portable Dot Peen Marking Machine HS-PE Series: The HS-PE series of portable handheld dot peen Markers, also known as portable engraving/marking machines, are electrically operated and do not require a PC or a pneumatic air compressor device to run. They have an embedded touch screen, simple applications, and a lightweight design, making them ideal for labelling large metal pieces. Portable component marking/engraving systems are more flexible and effective than conventional metal marking tools. The portable component marking systems are constructed with a high-quality stepper motor and cutting-edge marking screw. These component labelling systems are long-lasting and dependable. This avoids downtime for the dot peen marker device during service.
The below are some of the applications:
- Engraving and marking machines for bit tools identification
- VIN marking numbers, dotted Datamatrix, serial numbers, and so forth.
- Marking of medical products and parts. i.e. medical tools and equipment
- Marking with a forge and a cast.
- Steel, copper, zinc, and other metals have refining labels.
- Pin stamping/marking on steel pipes is common in the oil and gas industry.
- There are several other process implementations that contribute to the dot peen marker’s outstanding performance as a labelling tool.
HS-PFL20 20W Portable Handheld Laser Engraver : The HeatSign HS-PFL20 portable handheld laser engraver, also known as a handheld laser marker, is designed to etch permanent markings on large metal component parts. It is equipped with a high-speed scan head that allows for fast labelling and a high-precision laser beam. Long work time can be up to 100000 hours for a high-quality laser source, making it suitable for industrial use.
Price : $2900 ~ $4900 : Buy now
Portable HandHeld Inkjet Printer
The REINER® 940 is a handheld inkjet printer that labels items and packaging quickly and conveniently. It weighs just 530 g. The rechargeable battery allows for up to 1,000 imprints per charge, wirelessly and without being tied to a single spot. The computer can hold up to four print files, which can be quickly swapped using a setting wheel. Marking is accomplished by rolling the REINER® 940 over the board, and it is also possible to do so without making contact. Ingenious: Since varying hand movement rates prevent perfectly even work, integrated sensors control ink supply for perfect machine-readable labeling. The integrated capping to secure the print head prevents ink from drying out even after long periods of inactivity.
- This product is ideal for wide and angled surfaces.
- a large imprint field
- Marking, whether mobile or stationary
- Imprinting is also possible with a pushing motion.
- Suitable for both left and right handers
- Dimensions of the maximum print area: (W x H) 140 mm (5 12”) x 12.7 mm (12”).
Price : 1000-1600 $ BUY NOW
XM700 – Portable dot peen marking gun : The XM-700 Portable Dot Peen Marking Solution allows users to distinguish equipment in any area quickly and permanently. The “Touch-n-Mark” computer has a big, user-friendly touchscreen and direct access to marking features with a stylus, glove, or even a finger. It is powerful, industrial, long-lasting, and dependable, allowing users to “deep label” even the most difficult surfaces, such as hard and/or rough substrate and painted bits, with no special training needed.
Price: 6000-7000 $ Buy now
We are in Laser Marking, Dot peen marking and inkjet printing business for more than 10 years. We know which Marking machine is suitable for which type of job work and industrial application please contact us for any support we are here to help you.