Laser cleaning machines are finding great applications in the industry today. It is often seen that rust, grease and other such substrates form a layer with time over metals and non-metallic products. And with increasing time the laser rust cleaning and metallic parts cleaning technologies have evolved. Now there are industrial solutions available for conveyor belt movement of units, which are then cleaned of metallic rust and dirt with the help of laser cleaners. We wish to introduce you all there is to know about the Laser cleaners and how they can help you grow your business.
What is Laser Cleaning Machine?
Before moving on with other specifications of rust removing laser machines, first, let’s discover a little about the technology and how it works.
Rust laser cleaning or simply laser cleaning is a very safe way to remove rut and other substrates from the affected material. And all of it without damaging or having to scrape your original material.
How it works?
The laser rust cleaners work in the same way as the laser etching machines work. Meaning that the laser applies focused energy on a part of the material that is to be cleaned. Thus, removing a very fine layer of the surface and exposing the clean material inside. The laser cleaning rust machines are very popular now in industries. Let’s have a look at the major applications of the laser cleaning system and major industries that use the technique.
Advantages of using laser rust cleaners in your industry
There are multiple benefits of using laser machines for rust removal from your products. This will not only help you in speeding up your process of production/repair but also will give you a cost-effective solution. Here are a few other benefits of the laser cleaners for metallic rust and non-metallic substrates:
- The method of laser rust cleaning is largely automated and easily controllable from a remote location. Furthermore, the automation and integration with the existing systems provide an easy and tech-savvy investment for businesses.
- Laser cleaning process is chemical-free. This makes laser cleaning methods as much safer to use in foods and medicine industry.
- The chemical composition of the material does not change with laser cleaning. This makes laser cleaning technology as a first choice for cleaning chemically safe containers.
- There is no need for application of high-pressure blasting mechanisms to rub out the rust.
- Final product after laser cleaning is much finer than other methods of cleaning.
- Total manpower and working time are reduced manifolds. Thus, saving you time and money at the same time.
- Precise and spot cleaning is easier with laser cleaning methods Moreover, with laser cleaning it is easier to reach to the corners and nooks of complicated design objects.
- It is easier to manage the laser cleaning machines than the conventional methods of cleaning.
On the other side
However, it is not all positive for using laser cleaning machines. There are a few things that you need to take care of to ensure smooth operation and avoiding running into any trouble.
- Laser cleaning process requires care and the operator needs to be trained personnel.
- The technician operating on laser cleaning should not only be expert in laser but also an expert of surface profiling.
- Initial training and price of the laser machines is higher. However, the long term benefits are cost-effective.
Industrial Applications of Laser Cleaners
Laser cleaning technology is widely in use in a number of different industries. Initially, it was majorly used in the metallic and metallic manufacturing industry. However, in recent times, with the advent of modern laser systems, the technology also finds its application in non-metallic material cleaning.
This type of cleaning is for the removal of rust from the top surface of the material. Usually, surface cleaning is the widest application of laser cleaning machines. Cleaning activities like paint removal, degreasing, and restoration of the material are all types of surface cleaning.
The rust removal using laser rust removing cleaners is widely found in the heavy metals manufacturing industry. DE rusting or deoxidation is required very often in most of the heavy metal and manufacturing industry. Therefore, the rust cleaning laser is the ideal choice for such industries.
Another major application of the surface cleaning with laser cleaning machines is the laser spot repair. In this method of cleaning only spots of impurities/rust need to be removed from the surface of the material. Thus, with the use of the laser cleaning machines, you can easily clean spots of rust from the material without engaging other parts of the unit.
Moving on, degreasing is another major type of surface cleaning that can be accomplished by using laser cleaning methods. Usually, in the manufacturing and repair of mechanical parts, there is an accumulation of moisture/dirt and grease. This mixture forms a deposit on the surface of the material and impacts its functionality. In order to remove the greasy parts, laser cleaning technology can easily remove the dirt parts and clean the material.
Cleaning of Moulds
Cleaning of mould is a very difficult task otherwise. However, with laser cleaning machines, you can easily reach to every nook and corner of the moulds and clean it of any impurities.
This type of cleaning process is widely used in the food and consumption industry. Because most of the food items need to be packaged in extra clean environments. Therefore, the ideal choice of cleaning the containers with speed and accuracy is by using the laser cleaning process. Furthermore, the medicine industry also maintains high standards of cleanliness in containers which is an ideal application of the laser cleaning systems.
Cleaning of rubber moulds is perhaps the biggest cleaning challenge in the industry. It is because the rubber is not firm and also has absorption properties. Hence, a cleaning method is required which cleans the dirt without affecting the mould itself. Laser cleaning technologies offer the best solution for cleaning rubber moulds, where no material is damaged and the chemical composition of the mould is maintained even after the cleaning.
Welding leaves behind surface deposits that need to be removed for the final furnishing of the product. Therefore, the laser cleaning machines play an important part in the removal of weld spots for cleaning of the unit.
Laser cleaning is suitable for almost all types of metallic alloys and treatment of their welds. Therefore, it works wonderfully well with aluminum alloys, stainless steel and other hard metal and their alloys. Thus, you can easily clean the weld spots form the surface of the materials. And all of this can be achieved at great speed.
How to Select the best Laser Cleaning Machine?
Currently, there are cleaning machines with different power of the laser. The selection of power of laser depends on the material that you want to clean and the amount of rust or dirt there is on the surface of the material.
Furthermore, you will have the option of selecting the machine size, portability and price when you will decide the best laser cleaning machine suitable for your business. Here are a few things to look for when choosing the laser rust cleaning machines:
Power of Laser
The laser cleaners usually come in 3 power categories. Although the exact specifications vary from machine to machine, however, the power categorization will give you a general idea about the machine that will best suit your requirements. With the increase in power it increases the speed of rust removal and the amount of rust.
Low Power Cleaner
The low power laser cleaners range from 20W to 100W power of the laser. This type of power is ideal for light rust removal and the speed is not of great matter here. Furthermore, it is also ideal if you have a relatively small set-up where the batch handling is not very large. Another benefit of using the low power laser cleaner is the cost reduction of the machine. Thus, if you want to keep your spending low then this is the ideal machine for you.
Medium Power Option
The medium power laser cleaners usually range from 200W to 300W. These machines are ideal for removal of medium level of rust/grease from the materials. However, one important thing to note is that due to the higher power of the laser, it produces more heat. Thus, there is a requirement of an effective cooling mechanism with the laser. You need to check with the vendor/manufacturer the cooling mechanism in place for the cleaning operation. If the cooling mechanism is not effective, then your machine and the product both will suffer.
High Power Laser Cleaner
The high power laser cleaners are for handling the absolute heavy-duty metals. These machines come in the category of 350W, 500W, 1000W or even up to 2000 W in some case. However, because of the increase in power, the price of these machines is very high. Therefore, you will only choose these machines if you have a large production/repair unit where heavy-duty metals operate.
The other category that you need to check is the mobility of the machine. Laser cleaners for rust majorly come in 3 categories of configuration.
A lot of laser cleaning machines are available in a portable format. These portable machines do not weigh more than a few Kilos (approximately 15 kg) and size is also small enough to fit in a suitcase. This type of machine is ideal for cleaning items that are away from the production/repair line. Moreover, the compact type machines are ideal for creeks and nooks cleaning of equipment that are inaccessible by normal approach. When purchasing such a machine you need to check its integrity with your existing conveyor system as a few machines do not have the integration option and then you will suffer from the after-sales.
- Machine Fix
Machine fixed system is ideal for conveyor belt style maintenance/repair features. This is where the products are moving on a belt and the fixed machine is cleaning a specific portion of the machine. The fixed system gives great stability with the cleaning of parts and keeps the laser cleaner steady. Thus, it produces accurate results and cleans with efficiency.
- Cabinet System
The cabinet system or this type of machines have a design to maximize the protection of the staff operating the machines. These machines have enclosures where you can place the material to clean and then you can remotely operate the laser to clean the unit.
Price of the Laser Rust Cleaning Machines
Another important factor in the selection of the best laser cleaning machine is the price of the machine. The price of the laser cleaners varies a lot depending on the size, power and technology of the machine. The lowest machine with the most basic facilities for $ 6500-$8500 on AliExpress. However, this is the basic price range. As you go for more advanced options and better laser manufacturers like P-laser. Other international manufacturers like laserphotonics also offer great laser cleaning machines. However, the ultimate price will be final once you have the exact specification of requirements for your business. However, in case you are feeling confused by so many specifications to look for our team of experts at HeatSign can effectively guide you with the selection of best laser cleaning machines.
Final Word: Laser Cleaning Machines
We hope that you have enjoyed the knowledge that we want to share with our readers. This information will help you in determining the best laser cleaning machine in 2020, that will suit your business the most. Summing up, you can choose from the option of integration, the power of the laser cleaner, the size, portability and price that you want to pay for the machine.
However, if you want to sit back, relax and expect the laser rust cleaning machines to be fixed at your businesses, without you even having to move from your office; Then leave it all to the team of HeatSign. Just click on the link and our team of experts will be at your disposal. We specialize in all kind of laser products and can guide you in the light of our expertise and experience to get the best laser cleaning machine . So what are you waiting for, just move the cursor and click.