In this article, you’ll get the ultimate guide about the best industry marking machines in 2022, so you’ll perceive what is best to buy for your business.
This article will take you through the best industry marking machines in 2022. We are not including a lot of laser marking machines on this list because we have a separate article for the purpose. The categorization has been done on the basis of Quality of marking, speed, efficiency, accuracy, and reliability. So here is the list of the best industry marking machines out there in 2022.
5 Best Industry Marking Machines in 2022
The ADP120160 is one of the most diverse marking machines available in the industry. This DOT peen marker has an effective working area of 120 mm x 160 mm. Furthermore, it has multiple operational modes that you can choose according to your requirements. The Peen mode is pneumatic with a spring return mechanism.
While the electric mode has solenoid operation for return of the marker. In addition to this, the marking machine can be connected to various data centers for uploading the data. These connection modes include Ethernet, RS 232-48, and USB connections.
The marking machine is integrate-able with AC500 and AC250 type controllers. These controllers provide freedom for a lot of diverse options to the marking machine. The easy Human-machine interface provides an easy option for the users to work with different serials, texts, geometric figures, and different types of unique codes.
Furthermore, the supported fonts on the marking machine include TTF, dot fonts, and DxF type files. The dor fonts come in the standard marking sizes of 5×7 – 7×11 and 11×16 sizes. OCRA and OCRB have also supported formats on the machine.
The controlled dots option gives you great control over the ultimate marking scheme of the product. The Electrical solenoid in the marker controls the marking function in this mode.
You can also set the dot density of the marking scheme which is usually represented in dots/cm. Thus, you can select the optimal value according to your requirements. This is the recommended mode for high-quality and well-defined dots.
The vibrating dot mode is used for marking at high speeds. But as a trade-off, you do not get the high quality and precision of the markings that you get in the controlled dot mode. In this mode, the solenoid that controls the pin is in an “open” position.
Thus, with the combined action of the compressed air and the spring tension, the pin returns to its original position multiple times during the operation. This produces very rapid and short vibrations that account for the fast marking of the product.
Marking Head Specifications
|Overall Dimensions||126 x 174.5 x 80 mm (5 x 6.9 x 3.1 “)|
|Weight||3 kG / 6.6 lbs|
|Marking Area||25 x 60 mm/1 x 2.4 inches|
|Air Supply||1-8 Bar|
|Cartridges Available||DOT 3 – DOT 6 – DOT 12 – VIB3 – VIB 4|
|Connectivity||Ethernet, USB Port, RS 232/485|
Marking Speed and Depth
The marking speed of the machine depends on various factors. However, with standard font heights, you can get a speed of 3 characters per second. Like marking speed, the marking depth also depends on factors like character size and material type.
On hard materials like Aluminum, with a thickness of 1 mm you can get a depth of about .85mm. For thinner materials, the marking depth can increase further.
Vibration control is an aspect of the marking of hard materials like metal. Therefore, marking vibrations have been tested and are found to be well within range. For example, the test returned for steel marking surface Pin 3mm MB .4 m/s T(eav) > 24H T(e/v)>24H. For Pin da 6mm, MB .8 m/s T(eav)>24H T(e/v) >24H.
However, the rigidity of the material, the quality of the pin can alter the vibrations in each scenario. Though, you can be assured that they will remain within the limit and still produce high-quality marking.
Universal Controller Software
Another major aspect of the marking machine is the universal controller. The AC500 controller that is used with the machine allows a very easy and diverse experience for the users.
The touch screen graphic display makes it extremely easy for the users. The software also enables a programmable protocol for accommodating QR, barcodes, and data matrices.
Thus, the machine offers great all-around performance for industrial marking needs. Certainly, it is one of the best industry marking machines in 2022 out there.
Beijing Hi-pack’s inkjet coding machine is one of the best industry marking solutions available in the market. Printing markers are ideal marking solutions for products made of cardboard, packaging, stickers, and other such products.
The main features of the inkjet marking machine are as follows:
The 10.1″ LVDS HD screen provides an easy human-machine interface. You can easily program the machine for the marking function using machine control. Also, the LCD display has a 1280 x 800 resolution.
The inkjet marking scheme contains a powerful quad-core processor that caters to all the printing requirements of your products. Furthermore, the operating frequency of the CPU can reach up to 1.4 GHz. This is an amazing speed for a printer.
As a result, you get all your prints out in no time. Moreover, the marking machine is 1 Gigabyte. This ensures that you can mark all types of codes and marking schemes without having to worry about the storage of the marking machine.
Supported Print formats
The marking machine supports the commonly used 1 dimensional and 2-dimensional barcodes. Amazingly all you need to know to start printing is to copy and paste the code that you want to print. Automatically the machine will pick up the code and start printing on the material.
Supports Multiple Languages
This is one of the most amazing features of the inkjet marking machine. The machine supports multiple languages. As a result, you can print in your own language when labeling products.
Furthermore, if you want to print the marking in more than one language for export purposes. The LCD contains a multi-lingual keyboard that you can use to provide input in your native or destination language.
Compatibility with existing Industry System
The inkjet marking machine supports the MODBUS industry standards. As a result, you can easily integrate the machine with the existing system of your industry. Furthermore, due to the powerful processor of the machine, you can simply transfer the files from your computer to the marking machine and start printing.
Main Technical Specs of the Inkjet Coding Machine
|Print Lines||7 x 5 Dots (Up to 4 lines)
5 x 5 Dots (Up to 5 lines)
|Printing Speed||Approx 285 m/min|
|Max. throw distance||30 mm|
|Display||Automatic LCD Display. 10.1″ and 1280 x 800 resolution|
Summing up, this inkjet coding machine provides swift printing projects for your industrial needs.
When mentioning the best industry marking machines in 2022 you cannot miss out HeatSign. HeatSign offers various types of Dot Peen marking machines.
A few of these are hand-held models while others are available with the workstation fixable option too. But we will be discussing our favorite model here, which is the HS-PE01.
The HS-PE01 has a versatile presence in the market. It can efficiently mark various materials without you having to worry about the quality of marking. Also, the spare parts for the machine are readily available and you will never find downtime with the scribe marking machine.
The working principle of the PE01 is the electric dot pin marking system that is widely popular in the industry.
Unlike a lot of other marking machines in the industry, you will not have to connect this machine to a computer for operation. Meaning that the PE01 machine has an integrated touch screen software, that works as a part of the machine.
Another improved feature of the dot pin marking machine is that it has a modular design. This allows users to only change the part that is faulty. This saves great time and money for the users. As of now they do not have to send the complete machine for part replacement.
Marking Speed and Depth
Since the machine has an electric dot peen marking scheme the marking speed is extremely fast. Thus, the machine can mark at a speed of 30mm-40mm/s. Furthermore, the marked parts also show a high quality of marking on the finished product. The marking depth of the dot peen marker is 0.1mm – 1 mm.
However, the marking depth depends on the material to be marked. It means that hard materials have a lower marking depth while soft materials could be marked to a greater depth.
Technical Specifications of the HS-DE01 Model
|Standard Marking Area||140 mm x 90 mm|
|Marking Speed||30 mm/s – 40 mm/s|
|Impact Frequency||300 timed/second|
|Marking Depth||0.1mm – 1 mm (depending on the material)|
|Touch Screen Size||5 inch / 7 inch|
|Software||Deep customized software, easy to use|
|Design||All in one design, no need connect computer and no need connect the air compressor to work|
Summing up, the HS-PE01 is a state-of-the-art Dot Peen marking machine that can be used in multiple industries. The stand-out feature of the marking machine is that it has an integrated controller which makes it extremely easy to use.
Some of the industries, especially metal marking machines prefer heavy-duty marking schemes. These marking schemes make use of the stamping technology with heavy-duty hammers. The usual materials that can be marked by using stamping marking technology are steel billets, slabs, and castings.
Usually, stamping marking technology is suitable for heavy and rough materials. Thus, it is extensively used to mark cold and hot metallic units.
Pneumatic Operated Stamping Hammer
The stamping marking machine makes use of the heavy-duty pneumatic system to stamp the products. Mounting the hammer with the pneumatic system has multiple options that can be used in different scenarios.
- Sling Mount
The sling-mounted hammer is used for mobility. This option provides you the freedom to mark the products while you are on the move. You can save substantial time and installation space by using this stamping marking technique.
- Track Mounting
The track mounting arrangement is suitable for sliding the product into a stamping position.
- Vertical Mounting
The vertical mounting scheme is ideal for automatic marking. This stamping technology involves a conveyor belt and an automatic actuator for the hammer to stamp the products as they pass underneath it. You can easily mount the stamping markers in case you have a speedy need for product stamping.
Quick Change Type Holder
Each machine comes with two marking options. One is the fixed marking head where the company name or the not changing information is stamped onto the metallic units. Moreover, the other method of marking is the variable quick-change marking head.
This type-holder is used when the number/batch/name to be printed on the unit has to be changed from unit to unit. Or batch to batch as the case may be. The quick-change type holder provides an easy way of changing the marking text.
Furthermore, you change the text/content on the stamp marker by just replacing the type holder by using an Allen key. The usual type holders support up to 3 lines of type. You can mark the units with the heat, strand, and grade numbers all in one stroke of the stamp marking machine.
In case you wish to see the stamping marking machine in action you can follow the link and see the machine in operation.
The FOBA Y-Series laser part marking machine is one of the best direct part marking solutions available in the industry. The CO2-based laser marking scheme provides great marking options for materials of all types. These materials include metallic, non-metallic, plastic, and other industrial products.
Furthermore, you can easily mark your medical products and tools by using the FOBA Y-Series laser marking systems.
The fiber laser marking machine provides you with the option to mark all types of marking schemes on your products. These include marking QR codes, barcodes, Batch Numbers, Serial Numbers, etc.
Marking Speed, Quality, and Precision
The laser marking system has a top marking speed of up to 1000 characters/second. The quality of the print is extremely high and creates a wonderful contrast with the color of the materials to be marked. The precision of the marking system is extremely high and is supported by the IMP marking system.
The Intelligent Mark Positioning (IMP) System
FOBA has patented the Intelligent Mark Positioning (IMP) system for the high precision marking schemes. This system enables you to mark and visually verify the markings on the products at every stage of the marking. The IMP system gives you two advantages:
- Mark Alignment
This feature gives you the freedom to mark your units with accuracy. The IMP system measures the unit and automatically aligns itself relative to the unit to be marked. Parts that do not match the measurements are automatically rejected and not marked wrongly.
- Post Mark Verification
The other feature that the IMP system provides is the Pre-Post mark verification. This feature allows you to validate the mark placement and quality.
As a result, you get high-quality markings that are accurate and perfectly aligned.
- Main Technical Specs
|Marking Head||CP10 with focusing options (f= 100/163/254/420 mm)|
|Marking Fields||Fields range from 60 x76 mm2 (f=100 mm) and with range up to 315 x 368 mm2 (f=420 mm)|
|Laser Marking Speed||Max speed of 1000 characters/second|
|Laser Source||Ytterbium fiber lasers (Yb)|
|Laser Power Source Options||10W, 20W, 30W, 50W|
|Class of Laser||4 ( As per the DIN EN60825-1:2014)|
|Cooling System||Air-cooled with overheat protection system|
|Optional Accessories||-IMP Camera (integrated with the marking head)
– Camera system lighting
– Ventilation Exhaust
Final Thoughts about 5 Best Industry Marking Machines in 2022
In the end, it’s difficult to say which industry marking machine is truly the best. Since all the machines have their own pros and cons. However, if you want further guidance on the selection of the best industry marking machines in 2022 then you can contact HeatSign via the Contact Us page.