To grab sales on the shelves means to make the most out of your brand name. Brand marketing departments are obsessive about wrapping, printed graphics and artwork on pouches and packaging containers. The last thing they want is low-quality batch codes that are really not visible on the packages and diminish from the packet.
As a genuine printing company, Heatsign knows the value of high print efficiency and the achievement of your organizational objectives. With our years of experience in the field of selling batch coding machines, Heatsign has the perfect mix of technology, skills, and service options to be your preferred coding partner for printing salty snacks and printing on bags.
According to the Food Safety and Standards Authority of India (FSSAI), All FMCG goods must include all the necessary data and information on it, i.e., from the packaging contents to details relevant to its manufacture as batch number, MRP, Expiry, etc.
In this guide, you’ll read about batch coding machines and recommendations, so you’ll know what is best to buy for your business.
How are expiration dates printed?
Modern Industrial expiry date coding machines/ printers are well-programmed machines, and the flexibility to customize the date (HH:MM: YY) and time (SS:MM: HH) formats help meeting the customer’s needs.
With real-time clock functionality, any coders will instantly print manufacturing and packaging times and expiry date (best before DD:MM: YY). Add any Alphanumeric character of seconds, hours, days, or months to the current date and time. Using primary screen prompts, any new formats can be conveniently created, generated, and stored using internal memory.
Once the correct and customer-specific format is picked, the date coding printer may be set to variable intervals for forward or backward sequential counting, with some versions, also self-adjusting for daylight saving time.
If you need best before dates that are readily readable to your customers or “expiry dates” to comply with product traceability laws and standards, Heatsign can meet your precise date printing or labeling requirements.
How many types of date printing machines are available in the market and What is the expiry date printing machine price?
There are mainly three types of expiry Dates Printing machine:
The Continuous date printing Ink-Jet system for printing a large amount of varying information sequentially, for example, the date of manufacturing (MFD), Markup retail price (MRP), Package unique code or barcode on every individual item.
These are fast-moving consumer goods FMCG needs to be traced and printed along the high-speed production line, regardless of speed, shape, area(size), and the quality of plastic on which the details need to be printed.
The most customizable choice for inks that can be added to almost any substrate, even food-safe printing inks that come into close contact with ingestible materials!
Fluid-driven, non-contact print on a variety of packaging formats, including stationary packaging via crossing method, with up to five texts, linear and 2D barcodes, or graphics. Price $ 600 – 1000
Thermal Transfer Overprinting (TTO)
A digitally controlled & operated printhead machine accurately melts and sticks ink directly from a ribbon to a lightweight and flexible Layer of film to provide premium high-resolution, real-time printing. It is an ideal batch coding process on the film, pouches, and other loose FMCG packaging. This will work very well in either high-speed continuous or intermittent (24X7) production lines.
The innovative design of the thermal transfer printers ensures a safe and user-friendly function, suitable for date coding on a wide variety of substrates, including plastic film wraps, flat packets, label stock, FMCG plastic, and foil.
Thermal Transfer Over printers (TTO) is the best solution for printing on lightweight & flexible packaging across a wide range of industrial packaging applications. Engineered for printing on film wrappers, plastics, stickers, gloss sheets, and another lightweight (Loose & Flexible) materials, they offer clear, error-free, best by times, batch codes, serial numbers, specifications, logos, and other product detail. Price: 700$-1200 $
Thermal inkjet (TIJ)
Ink-based, non-contact printing using heat and surface tension to move ink onto a package surface. They are generally used to print 2D Data Matrix and other bar codes.
Laser Marking Systems
Infrared light beam centered and operated using a series of precisely controlled small mirrors to produce marks where the heat of the beam interacts with the surface of the packaging. Price: $ 10000 – $ 12000
Laser marking is a reliable, accurate, flexible, and cost-effective labeling technique available—indelible markers for perhaps the most regulated sectors. Precision assured laser coders are a perfect choice for high-speed date marking.
Laser marking and labeling devices are suitable for high-volume printing – such as dairy, beverage, and medical industries – and have permanent traceability.
Large Character Marking Device (LCM)
Ink-based, non-contact printing of various data forms (alphanumeric, logo, labels, and bar codes) in larger dimensions mainly used in secondary packagings, such as cases.
Label Printer Applicator Device (LPA)
This Label printer Prints and places labels of different sizes and shapes on multiple package types. Price : 600 $ -800 $
What are batch coding machines, and which is best for your business and its importance?
Selecting the perfect batch coding machine is crucial to ensure that goods can flow smoothly across the supply chain. But with so many batch coding solutions available, it can sometimes be hard to determine which system is better.
Different sectors and industries need batch coding systems capable of applying codes and information to a wide variety of products and containers. Other factors, including the speed of production lines and the factory setting, would also decide which machine is ideal for a particular application.
In this article, we will take you through the specifics of all the various technology on offer and how they relate to different sectors and products so that you can make an educated decision when selecting your batch coding machine.
The importance of batch coding
If you work in industrial and engineering processes, food and beverage processing, or in the pharmaceutical (medical) or automobile industry, batch coding would be an essential part of the manufacturing operation.
Batch codes are essential for traceability, allowing the commodity to be tracked through all phases of manufacture, manufacturing, and delivery. The actual batch numbers consist of a mixture of various identification codes related to the entity, the manufacturing line, the date of production and the period, etc.
If the buyer buys two similar items from a retailer, they will have precisely the same ingredients, with precisely the same quantity, except if they were produced on a different day, or on a separate assembly line, or from recipes from the other provider, they might have different batch numbers.
These codes are of critical importance for product recalls. When a customer, supplier, or someone else in the supply chain considers a commodity error, the batch code allows the product to be tracked directly to the origin.
Products of the same batch code can then be removed from sale at a discounted cost to the manufacturer. The bigger the quantity of the component, the more expensive it is to make the prod easier.
Types of batch coding machine
- Manual handheld expiry date printing machine
Manual handheld inkjet batch coding machines are powered by hand and are usually only appropriate for very limited output quantities. Examples of such devices include typical hot stickers, ink pads, or sticker roller coding systems.
Usually, small local producers would use this type of system, manufacturing a small variety of goods, primarily by hand and with limited distribution.
- Semi-automatic Batch Coder systems
Semi-automatic batch coding systems are electronically operated and implement codes automatically but do not fit with high-speed automatic production supply chains, ensuring that the commodity must be fed and gathered by hand.
Automatic batch coding Systems
Automatic batch coding systems add information to goods when they operate on a production line without the need for any operator involvement. Once an automated batch coder has been set up with the right code, the package is automatically fed and printed before a change of package or code is needed.
Automatic batch coding systems are the best alternative for large-scale manufacturing or robotic high production lines.
How to operate an inkjet batch coding machine?
Operating an inkjet printing machine is an easy job to understand. The batch coding system software’s user interface makes the batch coding more user-friendly.
Once the ink’s cartage is plugged, we need to press the power button. The very first setting is language. That is English most of the time.
In the second step, The function or the operation needs to be performed (i.e., the printing of MRP and expiry date )on the Packet or bottles. Choose the text option from the interface, type the alpha character, choose the numerical option, and type the alphanumeric characters.
Save the file in the local disk of the batch printing machine. Now we need to load the file to act. The alphanumeric character is printing once we press the action button in the interface. it can be directly converted into DataMatrix code if there is a need for it.
How do you print the expiration date on Plastic bags, plastic bottles on the high-speed production line?
Automatic Plastic VFFS bags and pouch printing with high speed
Both intermittent or constant motion, Heatsign has a wide variety of printers designed to solve the increasing difficulty of VFFS bags and pouches. Packaging features, such as zippers and gussets, and the VFFS line sort, require a careful selection of the correct coding technologies.
Integration challenges may be practical, in terms of space and the need for accessories to be installed, or interaction-based. Heatsign Thermal Transfer Overprinting (TTO) devices have been designed by packaging manufacturing specialists to make all areas of contact from VFFS installation to consumer function as smoothly as possible.
Applicable date printing machine on plastic bag
Thermal inkjet (TIJ), Laser Marking Systems, Continuous inkjet (CIJ)
Automatic high-speed Plastic jar and sealed bottles printing Machine
For such an application, the Coder/printer is normally inserted into the conveyor after the Sealed container, tin, or can be released. Based on the position (area) of your desired code, the printer can be conveniently programmed to print on the back, top, or side of the jar.
Applicable automatic batch coding machine:
Laser Marking Systems, Continuous inkjet (CIJ)
Automatic high-speed printing Machine for cartoner
Several printing options can be used in this application and can be inserted into the system or directly downstream into the outfeed. The best implementation position would depend on the size restrictions of both the cartoner and the desired coding technologies.
Applicable Batch coding machine:
Thermal inkjet (TIJ), Laser Marking Systems, Continuous inkjet (CIJ)
Automatic high speed printing Machine for Case Packer and Sealer
Case printers/Coder are better inserted into the conveyor after the sealed box has been discharged. The kind and quantity of details you choose to print on your case decides the coding solution is suitable for you.
Applicable Batch coding machine:
Large Character Marking (LCM), Label Printer Applicator (LPA), Thermal inkjet (TIJ), Laser Marking Systems
Which Batch Coding Machine is Best for Your Business according to different industries?
Batch code printers are used in the industrial and automotive sectors to print manufacturer-specific data monitoring and batch codes on various items. Cable, connector, wires, string in automobile and aerospace sections, and electrical modules are examples.
This industry generally necessitates the deployment of codes on curved or irregular objects, which can be accomplished with non-contact industrial printer equipment. Non-contact batch coding systems can also replace time-consuming manual printing systems, resulting in faster output performance.
Continuous inkjet printers are designed to satisfy the coding specifications of the commercial and manufacturing industries. These printers are designed to endure the harsh conditions encountered in modern manufacturing ecosystems while also printing on various surfaces such as plasterboard, timber(wooden object), and thick grooved metal.
- Food and Beverage Industry
Batch codes and prints are essential for those producers and distributors of food products and drinks that include beverages, the manufacturers of these FMCG products, and end-users who use them. The type of batch coding machine employed in the food and beverage industry will differ depending on the coded substrate.
It covers different substrates used for wrapping food and drink items and, in some instances, the food itself, such as the unique batch codes printed on eggs. Continuous inkjet printers are indeed an excellent option for batch coding and printing a wide range of food products, beverage items, and packaging, and cardboard boxes.
Thermal transfer overprints are the best solution for printing on disposable film packaging, laminated cardboard, and stand-up pouches. A non-ink-based batch coder could be the best option for particular other food and beverage applications.
For example, in the liquor industry, writing batch codes on the bottom of beer containers, liquor bottles, and water bottles would necessitate a device that can print on foil seals, polymer(PET), and glass. CO2 lasers (on-the-fly marking) and fiber lasers – a high-speed, harsh-environment laser marking system that can print codes on various objects and products. Glass, rubber, foil, and metal are examples of such materials.
- Pharmaceutical & medical industry
Batch code printers & machines are essential in the pharmaceutical industry. The production times, best after date and time, anti-counterfeit Data Matrix codes, and state statutory serialization codes are often enforced by Medical Industry legislation.
Adding codes to medical products is essential for ensuring that medications and medical equipment are adequately regulated. The regulation is not exploited by consumers, medical practitioners, or, increasingly, criminal organizations.
Thermal inkjet printers are non-contact ink coding devices capable of high-resolution printing at high speeds (up to 279m a minute). They are suitable for bulk coding complicated codes and messages on drugs and medical equipment to ensure consistency with Standards and global regulations & compliance.
How much does it cost?
A batch coding system’s cost varies considerably based on the facility’s size (the manufacturing and production setup). The type of technology used, the number of machines and the number of items that need coding are factors. Finally, a trade-off must be struck between the number of codes required, the initial setup cost, and the cost of operating a system over time.
Some Batch code printing machine recommendation
- Heatsign Portable Handheld Inkjet Printer
Feature: Printing resolution: Max 600 DPI, Printing height: 2mm ~ 12.7mm, Variable number: 1-8 digit variable serial number.
Application: Printing text, number, code to the board, cardboard box, stone, light steel keel, pipe, metal, plastic, aluminum foil, wire, and cable, etc
Price : $350 ~ $1500
Industrial Automatic Inline Inkjet Printer On Sale | Batch Coding Machine
The inkjet printing result is clear, DPI can be up to 600mm at an extremely rapid rate. HeatSign inline inkjet printer has a max printing speed of 70m/ minute. Industrial inkjet printer is easy to use, which can create various content like text, date, batch code, serial number, barcode. Qr code also can import graphic files, Variable content. This means that the company using the TIJ inkjet printer will not have to worry about training or its staff.
Price: $650 ~ $1900
Contacts us and Ask our experts
Heatsign is the supplier of an extensive range of batch code printing machines and Laser coding machines for various containers/bags and industries.
- Premium coding standard – great quality date, batch code, and MRP printing
- Low operating costs – low return on investment, reduced maintenance
- Simple process – the easy-to-use touch screen and user interface eliminate the possibility of printing errors
- Reduced downtime – a solid construction standard and a dependable product reduce downtime
Dedicated Service and support – professional support for your printer from highly skilled service engineers who offer timely Service, among the quickest among all competitors
Inks are available in various black, colored, and white inks for printing on your product.
Please email us to address your unique needs with one of our specialists, who will take you through the selection process to ensure you find the right solution for your batch coding needs.